Professional Documents
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Apparel Industry
Presented By:
Amrita Mitra
Deepshikha
Manish Kumar
Sanjani Sinha
BFT-VI
•In manufacturing, a measure of excellence or a state of being free from
defects, deficiencies and significant variations.
There are several stages to control quality in garment manufacturing. They are
given below:
Company Workforce:
The Quality System Requirements are based on the principle of PDCA Cycle.
Organizing & training quality control
department.
•Ensuring proper flow of quality requirements to the QC department.
•Ensuring proper flow of quality requirements to the Production Department.
•Establishing quality plans, parameters, inspection systems, frequency, sampling
techniques, etc..
•Inspection, testing, measurements as per plan.
•Record deviations
•Feed back to Production Department.
•Plan for further improvement.
Establishing the Quality Requirements:
The first step for quality control is to understand, establish & accept the customers'
quality requirements. This involves the following steps.
Quality control program for. is divided into three main phases namely:
1.Pre-production Phase
2.Production Phase
3.Final Inspection Phase
1. Pre-production Phase
Pre-production phase incorporates the processes involved before the actual
production starts. It includes:
•Spreading and Layering: Both the processes are monitored by Spreading sheet and
Lay slip to ensure correct layering and spreading has been done.
•Cutting Inspection: All the cut parts are inspected for both quantity and quality. The
measurements are checked with the actual pattern and a cutting inspection report is
generated.
•Fusing Inspection: The fused parts are checked for quality and a fusing inspection
report is generated.
Cutting Room Inspection Report
Spreading Slip
Lay Slip
Fusing Check Record
•Sewing Inspection: During the sewing process two inspection method
are followed:
In-Line Quality Audit : Quality checkers are placed after every 5-6
operations or after every sections like back, front, assembly to check the
pieces coming from each section and to ensure right quality goods are
produced. This is helpful as wrong products are identified immediately
and rectification is done.
Daily Finishing Final Checker Report: The pieces are checked and
passed or failed in respect to the problems found. The problems found are
then sent back to alter. The Qc check maintains a record of pcs checked vs
pcs passed i.e. QC pass.
Final AQL Audit: Final Quality check based on AQL 2.5 under General
Inspection Level is done. The batch size selected depend upon which type of
General Inspection Level is followed i.e. I, II or III. If the audit fails, a
recheck needs to be done and re-audit to be offered.
Daily Finishing Final Checker Report
5S Implementation
Workplace Diagnostic
Checklist
References
http://www.businessdictionary.com/definition/quality.html
http://asq.org/learn-about-quality/quality-assurance-quality-
control/overview/overview.html
http://asq.org/learn-about-quality/quality-assurance-quality-
control/overview/overview.html
http://fashion2apparel.blogspot.com/2017/02/quality-control-
apparel-industry.html
http://www.bureauveritas.co.in/services+sheet/audit-conformity-
assessment
http://web.ita.doc.gov/tacgi/CaftaReqTrack.nsf/0eee3ea0bd8b71268
5257123004fff64/bfb092fc4696a3d9852578d3006d5d88/$FILE/Texas
%20Tech%20Test%20Results.pdf