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Copyright © 2004 Brooks/Cole, a division of Thomson Learning, Inc.
Description
A transportation problem basically deals with the p
roblem, which aims to find the best way to fulfill t
he demand of n demand points using the capacities
of m supply points. While trying to find the best w
ay, generally a variable cost of shipping the produc
t from one supply point to a demand point or a sim
ilar constraint should be taken into consideration.
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Copyright © 2004 Brooks/Cole, a division of Thomson Learning, Inc.
7.1 Formulating Transportation P
roblems
Example 1: Powerco has three electric pow
er plants that supply the electric needs of fo
ur cities.
•The associated supply of each plant and de
mand of each city is given in the table 1.
•The cost of sending 1 million kwh of elect
ricity from a plant to a city depends on the
distance the electricity must travel.
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Transportation tableau
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Table 1. Shipping costs, Supply, and Demand
for Powerco Example
From To
City 1 City 2 City 3 City 4 Supply (Millio
n kwh)
Plant 1 $8 $6 $10 $9 35
Plant 2 $9 $12 $13 $7 50
Plant 3 $14 $9 $16 $5 40
Demand (Milli 45 20 30 30
on kwh)
Transportation Tableau
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Solution
1. Decision Variable:
Since we have to determine how much electricity
is sent from each plant to each city;
Minimize Z = 8X11+6X12+10X13+9X14
+9X21+12X22+13X23+7X24
+14X31+9X32+16X33+5X34
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3. Supply Constraints
Since each supply point has a limited production capa
city;
X11+X12+X13+X14 <= 35
X21+X22+X23+X24 <= 50
X31+X32+X33+X34 <= 40
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Copyright © 2004 Brooks/Cole, a division of Thomson Learning, Inc.
4. Demand Constraints
Since each supply point has a limited production capa
city;
X11+X21+X31 >= 45
X12+X22+X32 >= 20
X13+X23+X33 >= 30
X14+X24+X34 >= 30
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5. Sign Constraints
Since a negative amount of electricity can not be shipp
ed all Xij’s must be non negative;
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LP Formulation of Powerco’s Problem
Min Z = 8X11+6X12+10X13+9X14+9X21+12X22+13X23+7X24
+14X31+9X32+16X33+5X34
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Copyright © 2004 Brooks/Cole, a division of Thomson Learning, Inc.
Xij = number of units shipped from supply point i to de
mand point j
i m j n
min cijXij
i 1 j 1
j n
s.t. Xij si (i 1,2,...,m)
j 1
i m
X
i 1
ij dj ( j 1,2,...,n)
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Copyright © 2004 Brooks/Cole, a division of Thomson Learning, Inc.
Balanced Transportation Problem
If Total supply equals to total demand, the
problem is said to be a balanced transportat
ion problem:
im jn
s d
i1
i
j1
j
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Balancing a TP if total supply exceeds total d
emand
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Balancing a transportation problem if total sup
ply is less than total demand
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Methods to find the bfs for a balanced TP
3. Vogel’s Method
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1. Northwest Corner Method
To find the bfs by the NWC method:
Begin in the upper left (northwest) corner of the tran
sportation tableau and set x11 as large as possibl
e (here the limitations for setting x11 to a larger
number, will be the demand of demand point 1
and the supply of supply point 1. Your x11 value
can not be greater than minimum of this 2 value
s).
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According to the explanations in the previous slide
we can set x11=3 (meaning demand of demand poin
t 1 is satisfied by supply point 1).
5
3 5 2 3
3 2
X 5 2 3
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After we check the east and south cells, we saw that
we can go east (meaning supply point 1 still has cap
acity to fulfill some demand).
3 2 X
X 3 2 3
3 2 X
3 3
X X 2 3
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After applying the same procedure, we saw that we
can go south this time (meaning demand point 2 nee
ds more supply by supply point 2).
3 2 X
3 2 1
X X X 3
3 2 X
3 2 1 X
22 X X X 2
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Finally, we will have the following bfs, which is:
x11=3, x12=2, x22=3, x23=2, x24=1, x34=2
3 2 X
3 2 1 X
2 X
X X X X
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2. Minimum Cost Method
The Northwest Corner Method dos not utilize shipping
costs. It can yield an initial bfs easily but the total ship
ping cost may be very high. The minimum cost metho
d uses shipping costs in order come up with a bfs that
has a lower cost. To begin the minimum cost method,
first we find the decision variable with the smallest shi
pping cost (Xij). Then assign Xij its largest possible val
ue, which is the minimum of si and dj
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After that, as in the Northwest Corner Method we sh
ould cross out row i and column j and reduce the sup
ply or demand of the noncrossed-out row or column
by the value of Xij. Then we will choose the cell wit
h the minimum cost of shipping from the cells that d
o not lie in a crossed-out row or column and we will
repeat the procedure.
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An example for Minimum Cost Method
Step 1: Select the cell with minimum cost.
2 3 5 6
5
2 1 3 5
10
3 8 4 6
15
12 8 4 6
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Step 2: Cross-out column 2
2 3 5 6
5
2 1 3 5
2
8
3 8 4 6
15
12 X 4 6
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Step 3: Find the new cell with minimum shipping co
st and cross-out row 2
2 3 5 6
5
2 1 3 5
X
2 8
3 8 4 6
15
10 X 4 6
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Step 4: Find the new cell with minimum shipping co
st and cross-out row 1
2 3 5 6
X
5
2 1 3 5
X
2 8
3 8 4 6
15
5 X 4 6
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Step 5: Find the new cell with minimum shipping co
st and cross-out column 1
2 3 5 6
X
5
2 1 3 5
X
2 8
3 8 4 6
10
5
X X 4 6
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Step 6: Find the new cell with minimum shipping co
st and cross-out column 3
2 3 5 6
X
5
2 1 3 5
X
2 8
3 8 4 6
6
5 4
X X X 6
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Step 7: Finally assign 6 to last cell. The bfs is found
as: X11=5, X21=2, X22=8, X31=5, X33=4 and X34=6
2 3 5 6
X
5
2 1 3 5
X
2 8
3 8 4 6
X
5 4 6
X X X X
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Copyright © 2004 Brooks/Cole, a division of Thomson Learning, Inc.
3. Vogel’s Method
Begin with computing each row and column a penalty.
The penalty will be equal to the difference between th
e two smallest shipping costs in the row or column. Id
entify the row or column with the largest penalty. Find
the first basic variable which has the smallest shipping
cost in that row or column. Then assign the highest po
ssible value to that variable, and cross-out the row or c
olumn as in the previous methods. Compute new penal
ties and use the same procedure.
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An example for Vogel’s Method
Step 1: Compute the penalties.
6 7 8
10 7-6=1
15 80 78
15 78-15=63
Demand 15 5 5
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Step 2: Identify the largest penalty and assign the hig
hest possible value to the variable.
6 7 8
5 8-6=2
5
15 80 78
15 78-15=63
Demand 15 X 5
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Step 3: Identify the largest penalty and assign the hig
hest possible value to the variable.
6 7 8
0 _
5 5
15 80 78
15 _
Demand 15 X X
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Step 4: Identify the largest penalty and assign the hig
hest possible value to the variable.
6 7 8
X _
0 5 5
15 80 78
15 _
Demand 15 X X
Column Penalty _ _ _
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Step 5: Finally the bfs is found as X11=0, X12=5, X13
=5, and X21=15
6 7 8
X _
0 5 5
15 80 78
X _
15
Demand X X X
Column Penalty _ _ _
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7.3 The Transportation Simplex
Method
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Copyright © 2004 Brooks/Cole, a division of Thomson Learning, Inc.
How to Pivot a Transportation Problem
10 20 20 50
4 3
2 1
10 30 40
45 20 30 30
E O E O E O
35-20 0+20 35
20-20
10+20 20 50
(nonbasic)
10+20 30-20 40
45 20 30 30
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Pricing out nonbasic variables
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Since the example is a minimization problem, the c
urrent bfs will be optimal if all the čij‘s are nonposit
ive; otherwise, we enter into the basis with the mos
t positive čij.
After determining cBVB-1 we can easily determine či
.j Since the first constraint has been dropped, cBVB-1
will have m+n-1 elements.
cBVB-1= [u2 u3…um v1 v2…vn]
Where u2 u3…um are elements of cBVB-1 correspondi
ng to the m-1 supply constraints, and v1 v2…vn are e
lements of cBVB-1 corresponding to the n demand co
nstraints.
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To determine cBVB-1 we use the fact that in any tabl
eau, each basic variable Xij must have čij=0. Thus f
or each of the m+n-1 variables in BV,
1
0
0
č22= [u2 u3 v1 v2 v3 v4] -12 = u2+v2-12=0
1
0
0
1
0
0
č23= [u2 u3 v1 v2 v3 v4] -13 = u2+v3-13=0
0
1
0
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0
1
0
č33= [u2 u3 v1 v2 v3 v ]
4 0 -16 = u3+v3-16=0
1
0
0
1
0
č34= [u2 u3 v1 v2 v3 v ]
4 0 -5 = u3+v4-5=0
1
0
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For each nonbasic variable, we now compute
čij = ui+vj – cij
We obtain:
č12 = 0+11 – 6 = 5 č13 = 0+12 – 10 = 2
č14 = 0+1 – 9 = -8 č24 = 1+1 – 7 = -5
č31 = 4+8 – 14 = -2 č32 = 4+11 – 9 = 6
35 35
10 20 20 50
10 30 40
45 20 30 30
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The resulting bfs will be:
X11=35, X32=10, X21=10, X22=10, X23=30 and X34=30
The ui’s and vj’s for the new bfs were obtained by solv
ing
u1=0
u2+v2=12
u3+v4=5
u1+v1=8
u2+v3=13
u2+v1=9
u3+v2=9
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Copyright © 2004 Brooks/Cole, a division of Thomson Learning, Inc.
In computing čij = ui+vj – cij for each nonbasic variable,
we find that č12 = 5, č13 = 2 and č24 = 1 are the only posi
tive čij‘s. Thus we next enter X12 into the basis. By appl
ying the same steps we will finally get a solution where
all čij’s are less then or equal to 0, so an optimal solution
has been obtained.
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7.4 Sensitivity Analysis
In this section we discuss the following three aspects o
f sensitivity analysis for the transportation problem:
1. Changing the objective function coefficient of a non
basic variable.
2. Changing the objective function coefficient of a bas
ic variable.
3. Increasing a single supply by Δ and a single demand
by Δ.
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Copyright © 2004 Brooks/Cole, a division of Thomson Learning, Inc.
1. Changing the objective function coefficient
of a nonbasic variable.
Changing the objective function coefficient of a non
basic variable Xij will leave the right hand side of the
optimal tableau unchanged. Thus the current basis wi
ll still be feasible. Since we are not changing cBVB-1,
the ui’s and vj’s remain unchanged. In row 0 only the
coefficient of Xij will change. Thus as long as the coe
fficient of Xij in the optimal row 0 is nonpositive, the
current basis remains optimal.
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Let’s try to answer the following question about Pow
erco as an example:
For what range of values of the cost of shipping 1 milli
on kwh of electricity from plant 1 to city 1 will the curr
ent basis remain optimal?
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Let’s try to answer the following question about Powerco
as an example:
For what range of values of the cost of shipping 1 million
kwh of electricity from plant 1 to city 3 will the current b
asis remain optimal?
Suppose we change c13 from 10 to 10+ Δ.
Now č13=0 changes from u1+v3=10 to u1+v3=10+ Δ.
Thus, to find the ui’s and vj’s we must solve the followin
g equations:
u1=0 u1+v2=6 u2+v1=9 u2+v3=13
u3+v2=9 u1+v3=10+ Δ u3+v4=5
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Solving these equations, we obtain u1=0, v2=6, v3=10+ Δ,
v1=6+ Δ , u2=3- Δ, u3=3, and v4=2.
We now price out each nonbasic variable. The current basi
s will remain optimal as long as each nonbasic variable ha
s a nonpositive coefficient in row 0.
č11 = u1+v1-8=Δ-2<=0 for Δ<=2
č14 = u1+v4-9=-7
č22 = u2+v2-12=-3-Δ<=0 for Δ>=-3
č24 = u2+v4-7=-2-Δ<=0 for Δ>=-2
č31 = u3+v1-14=-5+Δ<=0 for Δ<=5
č33 = u3+v3-16=Δ-3<=0 for Δ<=3
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Thus, the current basis remains optimal for –2<=Δ<=2,
or 8=10-2<=c13<=10+2=12
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3. Increasing Both Supply si and Demand dj by Δ.
Changing both supply and demand by the same amount
will maintain the balance of the transportation problem. S
ince ui’s and vj’s may be thought of as the negative of ea
ch constraint’s shadow price, we know that if the current
basis remains optimal,
New Z value = old Z value+Δui+Δvj
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Setup times
(Also called the cost matrix)
Time (Hours)
Job1 Job2 Job3 Job4
Machine 1 14 5 8 7
Machine 2 2 12 6 5
Machine 3 7 8 3 9
Machine 4 2 4 6 10
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The Model
According to the setup table Machinco’s problem can be
formulated as follows (for i,j=1,2,3,4):
minZ 14X1 15X1 28X1 37X1 42X2 112X2 26X2 35X2 4
7X3 18X3 23X3 39X3 42X4 1 X4 26X4 310X4 4
s.t.X1 1 X1 2 X1 3 X1 41
X2 1 X2 2 X2 3 X2 41
X3 1 X3 2 X3 3 X3 41
X4 1 X4 2 X4 3 X4 41
X1 1 X2 1 X3 1 X4 11
X1 2 X2 2 X3 2 X4 21
X1 3 X2 3 X3 3 X4 31
X1 4 X2 4 X3 4 X4 41
Xij 0orX
ij 1
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For the model on the previous page note that:
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Step2. Draw the minimum number of lines (horizontal an
d/or vertical) that are needed to cover all zeros in the red
uced cost matrix. If m lines are required , an optimal solu
tion is available among the covered zeros in the matrix. If
fewer than m lines are required, proceed to step 3.
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7.6 Transshipment Problems
A transportation problem allows only shipments that go
directly from supply points to demand points. In many s
ituations, shipments are allowed between supply points
or between demand points. Sometimes there may also b
e points (called transshipment points) through which go
ods can be transshipped on their journey from a supply
point to a demand point. Fortunately, the optimal solutio
n to a transshipment problem can be found by solving a
transportation problem.
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The following steps describe how the optimal solution to
a transshipment problem can be found by solving a trans
portation problem.
Step1. If necessary, add a dummy demand point (with a s
upply of 0 and a demand equal to the problem’s excess s
upply) to balance the problem. Shipments to the dummy
and from a point to itself will be zero. Let s= total availab
le supply.
Step2. Construct a transportation tableau as follows: A ro
w in the tableau will be needed for each supply point and
transshipment point, and a column will be needed for eac
h demand point and transshipment point.
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Each supply point will have a supply equal to it’s origina
l supply, and each demand point will have a demand to it
s original demand. Let s= total available supply. Then ea
ch transshipment point will have a supply equal to (point’
s original supply)+s and a demand equal to (point’s origi
nal demand)+s. This ensures that any transshipment point
that is a net supplier will have a net outflow equal to poin
t’s original supply and a net demander will have a net infl
ow equal to point’s original demand. Although we don’t
know how much will be shipped through each transship
ment point, we can be sure that the total amount will not
exceed s.
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