Professional Documents
Culture Documents
Cutting
Overview of Machining Processes
Note that the turning tool is mounted in an
unconventional way, only to explain ‘Orthogonal’
cutting.
Animation of Orthogonal
cutting
Mechanics of chip formation…
Mechanics of orthogonal metal cutting
to
r
tc
to Back relief
to = AB sin Ø angle
B
Tc = AC is to tool flank. find out BCA….
tc = AC = AB cos(Ø - ) Part being machined
sin
r = to/ tc = AB sinØ / AB cos(Ø - ) r=
cos( )
Determining Shear Plane Angle
ABD angle?90 - Φ
DBE angle? Φ
AC AD DC
Strain
DB BD
= tan( - ) + cot
where = shear strain, = shear plane angle, and = rake angle
Chip Formation
That means, what are those parameters we can set it ourselves or measure it
ourselves, physically, or ….?
…. Imagine yourself and we discuss in class
…., what we measure.
What we make, measure and implement…..
Assumptions in orthogonal metal cutting