Professional Documents
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Intermediate
3 Days
Subassembly 10 Units/Hour
Raw
3 Days
Material
Manufacturing Site
Policies for a set of Master Plan Data
Special Cases
APS
Logic
Demand
Forecasts
Policies for a set of Master Plan Data
Understanding the time fences
APS Logic
Special
cases
Assumptions about
a perfect world,
for selected items
Basic Question:
Parameters for Master Planning 1 vs 2 Master Plans
12
Related Policies for an Item
Reduction Principle
Applicable Reduce Forecast By Estimated
and Description
Reduction Key = Sales Orders Usage
MTS or MTO
ATP
End-Item
Sales Lead Time Enforce basic rules for manually entered dates
MTO/CTO/ETO
with CTP Logic via Requires a user-initiated net change explosion, and you can
Net Change Explosion End-Item transfer the calculated futures date to the confirmed ship date
Common S&OP Scenarios
Basis of
Key Elements of
Scenario Additional Considerations Delivery
S&OP Game Plan Promises
Coverage Code = Period
Demand Forecast Forecast consumption by sales orders
Using an inventory plan (safety stock)
Make-to-Stock
Coverage Code = Min-Max ATP
No Link to Sales Order
Minimum Quantity
Suggested order quantity achieves maximum Multiple N/A
Maximum Quantity
subject to order quantity multiple
Period Minimum
MRP
Requirement
Manual Order
Minimum
Suggested order quantity covers one Multiple
Quantity*
demand subject to order quantity modifiers Maximum
Tolerances
Assumption about
a Perfect World Look-Ahead Horizon
based on
Futures Messages
Message Filters
Message Significance
Tolerance Suppress Horizon
Advance
Advance Expedite the order to an earlier date Tolerance Yes/No
(in days)
Postpone
Postpone De-expedite the order to a later date Tolerance Yes/No
(in days) Actions
Yes/No Look-Ahead
Actions
* = Suppressing the decrease message will also suppress the delete message.
Derived
Actions for
Component
• Expedite existing order within lead time rather than create new order
• Suggested approach: Specify a large number (to reflect horizon of actual orders)
• Exception to normal netting logic: Ignore inventory and create new supply order
Raw
Material