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PROVISION OF EPCC FOR D12 OIL

DEVELOPMENT PROJECT

WORKPACK CHALLENGE II
L28, TOWER III, KLCC
APRIL 6, 2018
D12 OIL DEVELOPMENT PROJECT

• PROJECT OVERVIEW
• ORGANIZATIONAL CHARTS
• SCOPE OF WORKS & CONSTRUCTION OVERVIEW
• ONSHORE SUPPORT BASE / FACILITIES
• HUC MARINE SPREAD
• HEALTH, SAFETY & ENVIRONMENT (HSE)
• QUALITY ASSURANCE & CONTROL (QAQC)
• OFFSHORE EXECUTION PLAN
• PLANNING & MANPOWER LOADING
• START UP & COMMISSIONING
PROJECT
OVERVIEW
PROJECT OVERVIEW

• D12 wellhead platform is located in West Balingian geological province of the Sarawak
Basin, 10km north of D35 oilfield and 140km from offshore Bintulu in a water depth of
50 m

• The objective of D12 Oil Development is to develop 2000 bbl of oil per day and 14
MMSCFD of gas using existing D12 facilities.

• The oil and NAG from D12 platform will be evacuated as full well stream (FWS) via
flexible pipeline to D35 riser platform (D35RA) and the incoming multiphase flow will be
piped via a 12” header across the bridge link to D35 processing and compression platform
(D35PG-A)

• D12 Oil Development Project scenario consist of produce oil and NAG using
existing facilities which were initially designed for gas production. These includes:
• Utilizing existing D12 platform for oil service for two (2) existing well D12-
101A and D12-103A & existing 12”, 10km flexible pipeline from D12 to D35 to
flow both oil and NAG
• Detailed engineering required for D12DR-A, D35R-A and D35PG-A modifications
for oil service.
PROJECT OVERVIEW
Overall Timeline
Aug-17 Sep-17 Oct-17 Nov-17 Dec-17 Jan-18 Feb-18 Mar-18 Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18

W4

W1

W2

W3

W4
W1
W2
W3
W4
W1
W2
W3
W4
W1
W2
W3
W4
W1
W2
W3
W4

W2
W3
W4
W1
W2
W3
W4
W1

W3
W4
W1
W2
W3
W4
W1
W2

W4
W1
W2
W3
W4
W1
W2
W3

W1
W2
W3
W4
W1
W2
W3
W4
29th Aug 17
ENGINEERING 210 days

PROCUREMENT 360 days 1st Sept

29th Aug 17 4th Apr


6th Mar
ONSHORE PHASE I PHASE II
19th May
FABRICATION (25 days) (15 days)

21st Apr
20th Sept
15th July
CAMPAIGN I CAMPAIGN II
OFFSHORE HUC (15 days)
(70 days)
6th May 5th Sept

FINAL
DOCUMENTATION
45 days
ORGANIZATIONAL
CHARTS
ORGANIZATIONAL CHARTS
ORGANIZATIONAL CHARTS
ORGANIZATIONAL CHARTS
SCOPE OF WORKS &
CONSTRUCTION
OVERVIEW
SCOPE OF WORKS (D12DR-A)

PIPING
STRUCTURAL
i. Removal of PP Cage
i. Support for L-2910, GT-7715, LB-7715, Exhaust of GT-7715
and Eyewash (c/w Safety Shower) Station ii. Removal of blind flange at TP-05/06/07/08/09/10/11/12/13/14
ii. Deck Penetration at MD & Mez.D iii. Removal of existing sampling lines, 50-DC64005/64006-15381-NN
iii. Coaming for L-2910 iv. Sampling Lines, 50-DC64057/64058/64059/64060-153831X-2EC
iv. Beam strengthening for Line 300-PG04057-153YYY-2EC v. Spools replacement at A-6010, A-6030, P-6420, Line 150-PG04001-153831
& 150-PG04003-153831
MECHANICAL
vi. Cold Cut at TP-03C/04C and Cold Tap for new branch outlet installation at
i. FWS Launcher L-2910 & MOV-2911/2912 TP-17/38/43/51/52 & PT-110
ii. CI Skid A-6810, Tote Tanks and Eyewash & Safety Shower vii. Blind-off TP-25/26/39/41/44/46/47/49/49/50
Station
viii. Test Header, 150-PG04054-153831 and associated spools/line (PG,DC,VL)
iii Hydraulic Operated Valve XV-120/121/320/321 c/w erection materials and supports.
iv Sand Probes, SPR-04001/04002 ix. Associated spools/line (PG, DC, VL, DH) for L-2910 c/w valves, erection
v. Sampling Connections, SCH-156005/156004/04001/04002 materials and supports.
vi. Chemical Injection Connections, SCI-04001/04002 x. Open Drain Header Extension (DH) c/w associated spools/lines, valves,
erection materials and supports.
SAFETY
xi. Hydraulic Supply/Return Header Extension with valves and associated
i. Safety Items installation (signage and rope ladders) &
erection materials
relocation (signage & portable fire extinguishers)
xii. Isolation valves with spool for Level Gauge Replacement at V-6410
xiii. Spools for instrument impulse lines at TP-28/29/30/31
SCOPE OF WORKS (D12DR-A)

INSTRUMENTATION
i. PT Replacement with diaphragm seal at Flowlines (PIT-102/302 & PDIT-119/319), Annulus W-0110/0130 (PIT-103/105/303/305),
Line 250-PG04009-153831-2EC (PIT-110 & PZIT-117A/117B/117C/118), V-6011 (PIT-004/014 & PZIT-002/003) and A-6030 (PIT-
043/045/053/055 & PZIT-044/054)
ii. LG Replacement (Plate Type) at V-6410 (LG-021A/021B)
iii. PG Replacement at P-6420 Outlet (PG-008)
iv. 600-FCV-009 Removal at Fuel Gas Skid A-6010
v. TI-103/303 at Flowlines 150-PG04001-153831-2EC & 150-PG04001-153831-2EC
vi. Associated instrumentation for L-2910 : pressure gauges (PG-2911/2912/2913/2914), pig signallers (ZI-2911/2912)
vii. Hydraulic supply/return line for XV-120/121/320/321
viii. RO-121 at Test Header & RO-105 replacement at blowdown line (80-PG04021-151492-2EC)
ix. DCS instrument cables for newly installed instrumentation (PIT-102/105/302/305/110, PDIT-119/319, TT-103/303, ZI-2911/2912, XV-
120/121/320/321, MOV-2911/2912, A-6810, GT-7715, DB-HT-480, JEI-615/616)
x. IPS instrument cables for newly installed instrumentation, (PZIT-117A/117B/117C/118, GT-7715, A-6810)
xi. Gas/flame detectors with instrument cables (FGS)
xii. Cable trays/ladders & Instrument mounting stands / poles
xiii. Junction Boxes (460-JEI-615/616) with JB stands.
xiv. DCS, IPS & FGS Configuration (By Vendor)
xv. PPD Injection tubing
SCOPE OF WORKS (D12DR-A)

ELECTRICAL
i. Removal & preservation (mothball) of all associated power/control cables for G-7710
ii. MGTG, GT-7715 & LB-7715
iii. DB-7730 (MOV) and associated cables laying, glanding & termination
iv. DB-7750 (Heat Tracing) and associated cables laying, glanding & termination
v. DB-7910 and associated cables laying, glanding & termination
vi. SR-101E1 & SR-101F1 Modification
vii. Power cable laying, glanding & termination for A-6810
viii. Power cables laying, glanding & termination for GT-7715 & LB-7715
ix. Power cables laying, glanding & termination for MCCB IS-7716
x. Earthing for A-6810, LB-7715, GT-7715, L-2910, MOV-2911/2912.
xi. Heat Tracing for process, closed drain & blowdown lines c/w Panel (DB-HT-480), JB, JB Stands/Supports
xii. Cable ladders & trays
SCOPE OF WORKS (D35R-A)

STRUCTURAL INSTRUMENTATION
i. Removal of supports for R-1360 & MOV-1361/1362 i. Removal of all associated instrumentation for R-1360
ii. New Supports for R-1380 ii. Associated instrumentation (PG-1380/1381/1382/1383, ZI-
1380/1381) and fusible plugs for R-1380
MECHANICAL
iii. PT Replacement (PDIT-1311, PIT-1304, PZIT-1303/1307) with
i. Removal of R-1360
diaphragm seal at 300-PG-13102-153831
ii. Receiver R-1380 & MOV-1381/1382
iv. DCS instrument cables for newly installed instrumentation (PDIT-
PIPING 1311, PIT-1304, MOV-1381/1382, ZI-1381/1382, DB-HT-481)
i. Removal of all associated lines/spools (PL, CD - TP-52/53/55/58/59) v. ASD/IPS instrument cables for newly installed instrumentation
and valves for R-1360 (PZIT-1303/1307)
ii. Removal of blind flange at TP-50/51 ELECTRICAL
iii. Associated spools/line (PG, CD) for R-1380 c/w valves, erection i. Heat Tracing for process, closed drain & blowdown lines c/w DB,
materials and supports. Panel (DB-HT-481), JB, JB Stands/Supports
iv. Branch outlet with DBB valves for new instrumentation ii. Earthing Boss for R-1380, MOV-1381/1382
v. Tie-in CD and VL of R-1380 to existing piping system
(Shutdown)
SCOPE OF WORKS (D35PG-A)

MECHANICAL INSTRUMENTATION
i. Vessel Cleaning (V-1020) and inspection i. PT Replacement (PZIT-1021/1029) at V-1020 with diaphragm seal
ii. Replacement of Slug Catcher Internal Part (Mismat to vanepack) ii. Temporary removal of instrumentation (PIT-1023, PG-1026, LZIT-
1022/1023, LIT-1021, LG-1024) with re-calibration during
iii. Chemical Injection Connection, SP-13003
reinstatement
PIPING
iii. LG Replacement with spools at HP Separator V-110 (LG-2010) and
i. DBB valves for V-1020 instrumentation replacement LP Separator V-120 (LG-2015)
ii. Temporary removal of flange connection at existing DBB valves (V- iv. LT Replacement at HP Separator V-110 (LT-1105, LZIT-1101/1102,
1020 instrumentation temporary removal) LIT-1100)
iii. DBB valves for PDIT/PT Replacement (AQ-1260) v. Demulsifier Injection tubing to Slug Catcher V-1020
ELECTRICAL vi ASD/IPS instrument cables for newly installed instrumentation
i. MCC-411 Modification (PZIT-1021/1029)

ii. Heat Tracing for process, closed drain & blowdown lines c/w DB,
Panel (DB-HT-482), JB, JB Stands/Supports
CONSTRUCTION OVERVIEW

D12DR-A D35R-A & D35PG-A


Structural Tonnage 3 MT 1.5 MT
Piping Dia-Inch (Steel Pipe) Onshore Prefab - 2036 Dia-Inch (658 SW) Onshore Prefab - 534 Dia-Inch (202 SW)
Offshore – 224 Dia-Inch (58 FW) Offshore – 172 Dia-Inch (22 FW)
Piping Dia-Inch (GRE) 588 Dia-Inch NA
Inclusive of 140 field dia.inch
Power Cable Run 665 Metres 300 Metres
Instrument Cable Run 3431 Metres 490 Metres
Instrument Tubing Run 493 Metres 150 Metres
Hydro Testing Package 76 nos. (Onshore – 42, Offshore – 34) 25 nos. (Onshore – 12, Offshore – 13)
Reinstatement Leak Test Package 7 nos. 3 nos.
Loop Check 83 nos. 22 nos.
Sub-sub-sub System 23 nos. 14 nos.
Inspection Test Reports ITR A – 656 nos. ITR A – 188 nos.
ITR B – 332 nos. ITR B – 75 nos.
ITR C – 215 nos ITR C – 49 nos.
CONSTRUCTION OVERVIEW

Total Structural Tonnage 4.5 MT


Total Piping Dia-Inch (Steel Pipe) - Onshore 2570 Dia-Inch (850 Jts)
Total Piping Dia-Inch (Steel Pipe) - Offshore 396 Dia-Inch (80 Jts)
Total Piping Dia-Inch (GRE) 588 Dia-Inch
Total Power Cable Run 965 Metres
Total Instrument Cable Run 3921 Metres
Total Instrument Tubing Run 643 Metres
Total Hydro Testing Package 101 nos. (Onshore – 54, Offshore – 47)
Total Reinstatement Leak Test Package 10 nos.
Total Loop Check 105 nos.
Total Sub-sub-sub System 37 nos.
Total Inspection Test Reports ITR A – 844 nos.
ITR B – 407 nos.
ITR C – 264 nos.
STRUCTURAL SOW AT
D12DR-A
REMOVAL OF EXISTING PLATE FOR LAUNCHER SUPPORT
LOCATION : MAIN DECK
DRAWING NO : 5-D12DR-A-S-01-0023-0001, 05-D12DR-A-S-6020

•V

PL 10mm THK

PL 10mm THK
LAUNCHER SUPPORT INCLUDING ASSOCIATED STRUCTURE
LOCATION : MAIN DECK
DRAWING NO : 5-D12DR-A-S-01-0023-0001, 05-D12DR-A-S-6020

•V
REINSTATE WITH EXISING
PL 10mm THK

REINSTATE WITH EXISING


PL 10mm THK
COAMING FOR LAUNCHER
LOCATION : MAIN DECK DECK
DRAWING : 5-D12DR-A-S-03-0027-0001

•V

DECK DRAIN
REMOVE AND
REINSTATE WITH
EXISTING
PL 10mm THK
REMOVAL EXISTING HATCH AND REPLACE WITH GRATING
LOCATION : MAIN DECK DECK
DRAWING : 5-D12DR-A-S-03-0027(R)-0001

•V

NEW PLATE (PL10) REQUIRED: 2 NOS

EXISTING HATCH COVER TYPE 2


WEIGHT : 50kg
TEMPORARY RELOCATE OF HANDRAIL FOR CRANE BOOM REST
LOCATION : MAIN DECK DECK
DRAWING : 5-D12DR-A-S-03-0027(R)-0001

•V
CRANE BOOM REST SUPPORT
LOCATION : MAIN DECK DECK
DRAWING : 5-D12DR-A-S-6010-1/1

•V

CRANE BOOM REST


WEIGHT : 150kg

FW
REMOVAL EXISTING HANDRAILS FOR EXHAUST SUPPORT
LOCATION : MAIN DECK DECK
DRAWING : 5-D12DR-A-S-03-0027(R)-0001

•V
EXHAUST SUPPORT INCLUDING HANDRAILS
LOCATION : MAIN DECK DECK
DRAWING : 5-D12DR-A-S-7500-1/1

•V
EXHAUST SUPPORT 1 EXHAUST SUPPORT 2
WEIGHT : 360kg WEIGHT : 360kg
HATCH COVER REMOVAL FOR RISER PENETRATION
LOCATION : CELLAR DECK
DRAWING : 5-D12DR-A-S-03-0029(R)-0001, 5-D12DR-A-S-03-0056(R)-0001

EXISTING HATCH COVER


WEIGHT : 180kg
BEAM FOR RISER PENETRATION
LOCATION : CELLAR DECK
DRAWING : 5-D12DR-A-S-03-0025-0001

•V
GRATING REQUIRED : 6 NOS
REMOVAL OF HANDRAIL FOR ROPE LADDER POST NO 1
LOCATION : SEA DECK
DRAWING NO : 5-D12DR-A-S-01-0024(R)-0001
KNOTTED ROPE LADDER POST NO 1 WITH HANDRAILS
LOCATION : SEA DECK
DRAWING NO : 5-D12DR-A-S-01-0023-0001, 5-D12DR-A-S-01-0024-0001

•V
REMOVAL OF HANDRAIL FOR LADDER POST NO 2
LOCATION : SEA DECK
DRAWING NO : 5-D12DR-A-S-01-0024(R)-0001
KNOTTED ROPE LADDER POST NO 2 WITH HANDRAIL
LOCATION : SEA DECK
DRAWING NO : 5-D12DR-A-S-03-0023-0001, 5-D12DR-A-S-01-0024-0001

•V
STRUCTURAL SOW AT
D35R-A
BEAM FOR RECEIVER SUPPORT
LOCATION : MAIN DECK
DRAWING NO : 5-D35-R-A-S-0322, 05-D35R-A-S-4010-1/1
REMOVAL OF HANDRAIL FOR PIPE SUPPORT INSTALLATION
LOCATION : UPPER DECK
DRAWING NO : 05-D35R-A-S-0333(R)
PIPE SUPPORT
LOCATION : MAIN DECK
DRAWING NO : 5-D35R-A-S-4000
MECHANICAL & PIPING
SOW AT D12DR-A
GT-7715
Exhaust Line for GT-7715
CI Skid A-6810
Eyewash & Safety
Shower Station
Portable Tote Tank
(3 nos. at MD) L-2910 and all
associated spools

LB-7715 MOV-2911

MOV-2912

300-PG04057-153YYY-2EC
XV-120
XV-320
XV-321
XV-121

New Test Header TP-03B


TP-04B

Existing Production Header


TP-05

150-PG04059-153831X-2EC
Interconnection spools/line between Production Header & New Test Header

TP-04C TP-03C
TP-04A TP-03A

VB-0411
VB-0415
Open Drain Header Extension
TP-13
& associated open drain line (GRE)
MECHANICAL & PIPING
SOW AT D35R-A
Removal SOW – R-1360 and
associated line/spools/valves

R-1360
Removal SOW – R-1360 and
associated line/spools/valves

MOV-1361
MOV-1362

TP-55

400-PL13007-6XXXX
Removal SOW – R-1360 and
associated line/spools/valves

TP-55

400-PL13007-6XXXX

TP-53
R-1380 and associated line/spools & valves

300-PG-13050-153YYY

MOV-1381

MOV-1380

R-1380
FFW3 FFW1
FFW2
FFW4

TP-50

300-PG-13050-153YYY

FFW5
MOV-1381
SHUTDOWN ACTIVITIES (D35R-A)
Mechanical Shutdown – 1 days *
Install Line 50-PG-13052-153831X, 50-VL-62500-11342X (TP-52), 50-CD-64303-153831X (TP-58) & 50- DURATION MANPOWER
CD-64300-153831X
Pre-SD Erect Scaffolding for installation of Line 50-VL-62500-11342X (TP-52) & 50-CD-64303-153831X (TP-58) 6 hrs 8 pax scaffolders
Pre-SD Remove insulation at Line 50-CD-64002-61430 & 50-PL-13005-61430 2 hrs 4 pax riggers
Pre-SD Temporary remove affected grating 1 hr 2 pax riggers
Remove existing Lines 50-PL-13005-61430 (TP-52) and 50-CD-64002-61430 (TP-58) complete with associated 4 pax riggers
SD 4 hrs
valves
SD Rig-up / install new isolation valves (4 nos.) at Line 50-VL-62001-11430 & 50-CD-64001-11430 2 hrs 2 pax riggers
Post-SD Rig-up / pre-lay spools 50-VL-62500-01/02 and 50-CD-64303-01/02 2 hrs 4 pax riggers
Post-SD Erect safety habitat for field joint welding at spools 50-VL-62500-01/02 & 50-CD-64303-01/02 2 hrs 4 pax riggers
Post-SD Weld out field joint for pipe spools 50-VL-62500-01/02 & 50-CD-64303-01/02 2 hrs 2 pax fitters, 2 pax welders & 1 pax firewatcher
Post-SD Dismantle pressure habitat after field joint welding at spools 50-VL-62500-01/02 & 50-CD-64303-01/02 1 hr 4 pax habitat technician, 2 pax riggers
Post-SD NDE field joints at Line 50-VL-62500-11432X & 50-CD-64303-11432X 4 hrs 2 pax radiographers
Post-SD Hydrotest for Line 50-VL-62500-11342X & 50-CD-64303-11432X 6 hrs 4 pax hydrotestors/riggers
Post-SD Modify spools at Line 50-VL-62001-11430 & 50-CD-64001-11430 4 hrs 2 pax fitters, 2 pax welders, 1 firewatcher
Post-SD NDE modified spools at Line 50-VL-62001-11430 & 50-CD-64001-11430 6 hrs 2 pax radiographers
Post-SD Hydrotest modified spools (50-VL-62001-11430 & 50-CD-64001-11430) 6 hrs 4 pax hydrotestors/riggers
Rig-up / install Line 50-PG-13052-153831X, 50-CD-64300-153831X with valves and associated erection 4 pax riggers
Post-SD 4 hrs
materials and modified spools
Post-SD Tie-in 50-VL-62500-11342X at TP-52 and 50-CD-64303-11432X (TP-58) 1 hr 2 pax riggers
Touch up painting Line 50-PG-13052-153831X, 50-VL-62500-11342X (TP-52), 50-CD-64303-153831X (TP-58) hr 2 pax painters
Post-SD 1
& 50-CD-64300-153831X
Post-SD Reinstate existing grating 1 hr 2 pax riggers
Post-SD Dismantle scaffolding after installation of Line 50-VL-62500-153831X (TP-52) 4 hrs 8 pax scaffolders

* Isolation valves will be installed at Line 50-VL-62001-11430 & 50-CD-64001-11430 (Below MD Drip Pan)
SHUTDOWN SOW / ACTIVITIES (D35R-A)

Potential
location for
double
isolation
valves to be
installed
MECHANICAL & PIPING
SOW AT D35PG-A
V-1020 Cleaning & Internal
Part Replacement
Demulsifier Injection Point
INSTRUMENT SOW AT
D12DR-A
Cable tray from below MD
down to Mezz.D & CD
Tote Tanks

A-6810
GT-7715

XZA-105
XZA-104

QZA-103

Cable tray from below MD


down to Mezz.D & CD
XZA-105
XZA-104 Eyewash & Safety
Shower Station

QZA-104
A-6810
GT-7715 Associated instrumentation JE-615
for L-2910
MOV-2911

LB-7715 MOV-2912

XZA-102

Tote Tanks
QZA-105
New TT
PT Replacement

PT Replacement
PT Replacement New TT

PT Replacement
PT Replacement

Associated instrumentation
for L-2910
FCV Removal with short spool
PT Replacement

LG Replacement
LG Replacement
PT Replacement
(with spools replacement)
LG Replacement

PG Replacement
INSTRUMENT SOW AT
D35R-A
Removal SOW – Associated instrumentation at R-1360

R-1360
Associated instrumentation for R-1380, PT Replacement and Fusible Plugs

PT Replacement

R-1380

Fusible Plugs

Associated instrumentation
for R-1380
INSTRUMENT SOW AT
D35PG-A
V-1020 Instrumentation
Temporary Removal with
Reinstatement

Demulsifier Injection Tubing


LG Replacement
ELECTRICAL SOW AT
D12DR-A
GT-7715

LB-7715

IS-7716

SR-101E1

SR-101E1 Modification
SR-101E1
Modification

SR-101E1
Modification

IS-7716
DB-7750
DB-7730 for MOV CP for A-6810
SR-101F1 Modification

DB-7910 for A-6810


Earthing for Newly
Installed Equipment
View facing South of D12DR-A
Tote Tanks

300mm Trays

150mm Trays
View facing East of D12DR-A

LB-7715 DB-7730

MOV-2912 MOV-2911 L-2910

300mm Trays

Existing WHCP-001
View facing North of D12DR-A
Eyewash & Safety
Shower Station
A-6810 GT-7715
Tote Tanks
L-2910

300mm Trays

DB-7750
View facing North

Existing SR-101E1 Column


DB-7750
B
DB-7910
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
ELECTRICAL SOW AT
D35R-A
ADB-503

Cabling for
MOV-1380/1381
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
ELECTRICAL SOW AT
D35PG-A
MCC Modification
(MCC-411 C3B)

Cabling up to
DB-7751 (D35R-A)

MCC Modification
(MCC-411 C3G)

Cabling up to DB-7752
Heat Tracing with Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
Heat Tracing with
Thermal Insulation
ONSHORE SUPPORT
BASE / FACILITIES
ONSHORE SUPPORT BASE / FACILITIES

PETRA Fabrication Yard II Logistic Service


Lot CL 205313097 & Lot 189 Labuan & Bintulu
Jalan Patau-Patau Person In-charged :
PO Box 80668 Khaidzir (Logistic Coordinator)
87027 WP Labuan M : 012-8888744
Logistic Agent – Din Trading Sdn Bhd
Person In-charged :
Spincer Saliman (Fabrication Superintendent) Scope of Work (Labuan) :
M : 013-8694284 • Vessel Port Clearance
John Ali (Material Coordinator) • Cargo & TEC Handling/Load Out
M : 016-8443312 • Prefab Material Transportation & Load Out
• Food Provision, MGO & FW Supply
Scope of Work:
• Prefabrication Scope of Work (Bintulu) :
• Material & TEC Storage • Vessel Port Clearance
• Onshore Testing & Precomm • Consumable & Tools Handling Load Out
• Food Provision Supply
• Crew Change & Clearance
HUC MARINE SPREAD
HUC MARINE SPREAD

VESSEL PROJECT REQUIREMENT REMARKS / UPDATE

DP2 AWB • Accommodation Purpose. Bedding – 140 pax minimum excluding marine and Nautical Aliya
catering crew • 900 square metres working deck
• Lifting and laydown (not less than 200 square meters clear deck space) area for • 635 square metres clear deck space
machineries, pre-fab items, equipment, skid, containers and etc. • Bedding – 180 pax excluding marine &
• DP2 AWB may be deployed with anchors for a certain period to reduce the catering crew
utilization of MGO. The DP2 AWB will be positioned at South side of D12DR-A. • Main Crane – SWL 80MT
• Crane - Main Boom, Length 38m (Min) , Min SWL 30MT, Auxiliary- min 10M Anchor Pattern (D12DR-A) – To be submitted
radius with 5MT SWL
AHTS • Anchor handling activities Under Sourcing. Technical Clarification stage.
• Supply boat run for MGO, FW, prefab materials, TEC top up and food provision
from Labuan shall be bi-weekly and tentatively on every Tuesday.
• Minimum clear deck space not less than 120 square meters
FCB • Construction crew daily commuting from DP2 AWB to D35R-A/D35PG-A Under Sourcing.
• Crew change (inclusive of marine & catering crew) from/to Bintulu shall be
conducted weekly and tentatively on Friday.
• 50 pax minimum passenger capacity with 7.6m x 4.6m clear deck space for 6MT
cargo
• Economical cruising speed – 20 knot at moderate weather condition
HUC MARINE SPREAD – NAUTICAL ALIYA (DP2 AWB)

DIMENSION ACCOMODATION
LOA - 85.0m Complement - 238 men
LBP - 76.40m DP SYSTEM (CLASS 2)
Beam - 23.0m GPS - 2 DGPS
Depth - 8.0m MACHINERIES
Draft - 6.0m Main Engine - 2 x 2206 kW @ 800rpm
Niigata 62L28AHX
Deadweight - 3800MT
ASD Stern - 2 x 2206 kW, 2.7m dia. CPP
Clear Deck Area - 635m2 @ 7.5t/m2 Propeller Niigata ZP-41CP
Deck Cargo - 1000MT Bow Thruster - 3 x 780 kW, Schotel
PERFORMANCE Auxiliary - 4 x 740 kW, Catterpillar C32
Trial Speed - 11 knots Generator Acert

TANK CAPACITIES Shaft Generator - 2 x 1000 kW, 440/3/60, IP23

Fresh Water - 1694m3 Emergency - 1 x 230 kW, 440/3/60,


Generator Caterpillar C9 DECK EQUIPMENT OIL POLLUTION CONTROL
Fuel Oil - 1782m3
FW Cargo Pump - 1 x 120 m3/hr @ 60m Anchor Windlass - 2 x 12.1MT @ 9m/min External Fire Pump - 2 x 2200 m3/hr
Drill/Ballast - 2728m3
Water FO Cargo Pump - 1 x 120m3/hr @ 60m Mooring Winches - 50MT@12mpm, 1500m x Fire Monitors - 2 x 1200 m3/hr @ 12om
42mm dia
Foam - 17.1m3 DW Cargo Pump - 2 x 150 m3/hr @ 100m Water Spray System - 2000 m3/hr
12MT@30mpm (high speed)
Dispersant - 26.8m3 Anti-Heeling - 2 x 250 m3/hr @ 30m MISCELLANEOUS
Anchor / Chain - 2 x 3060kg HHP / 50mm dia
Sewage - 122.6m3 LIFE SAVING APPLIANCE Moonpool - 5.4m x 5.4m
Tugger Winch - 2 x 10MT@12m/min, 15MT
Dirty Oil - 20.3m3 Fast Rescue - 1 x Norsafe FRC@27knots, Helideck with - Sikorsky S92
Brake
Boat 10pax Monitoring System
Bilge - 20.3m3 Deck Crane - 80MT@12m, 11.7MT@41.7m
Life Boat - 2 x 120 Men
Provision Crane - 1 x 3MT@12m
Life Raft - 10 x 25 Men with Davit
Launch Capstan - 2 x 10MT@15m/min
HEALTH, SAFETY &
ENVIRONMENT (HSE)
HEALTH, SAFETY & ENVIRONMENT (HSE)

HEALTH, SAFETY & ENVIRONMENT (HSE)


a. Corporate Policies
b. HSE Organization, Resources, Competency & Documentation
c. Project HSE Target
d. HSE Implementation, Tracking & Monitoring
e. Emergency Response Plan (ERP)
HEALTH, SAFETY & ENVIRONMENT (HSE)

HEALTH, SAFETY & STOP WORK POLICY DRUG AND ALCOHOL QUALITY POLICY
ENVIRONMENT POLICY STATEMENT ABUSE POLICY STATEMENT
STATEMENT STATEMENT
HEALTH, SAFETY & ENVIRONMENT (HSE)

b. HSE Organization, Resources, Competency & Documentation

Offshore Site Requirement Position with Trade Competency Training


i. Medical Check Up by AME i. Scaffolder (L1, L2 & L3)
ii. BOSEIT (OPITO) ii. Scaffolding Inspector
iii. PCSB OSP iii. Rigger
iv. PETRONAS PTW iv. Firewatcher
v. Medical Declaration v. Welder (WQT)
vi. Working Permit for Non-Sarawakian vi. Authorized Entry, Standby Person for Confined Space
vii. Crew Competency Card (CCC) vii. PTW Applicant
viii. Drug & Alcohol Screening viii. Authorized Gas Tester
ix. Chargeman
HEALTH, SAFETY & ENVIRONMENT (HSE)

b. HSE Organization, Resources, Competency & Documentation

NO. DESCRIPTION OF DOCUMENT DOCUMENT NO. REVISION NO

1 HEALTH SAFETY ENVIRONMENT MANUAL SYSTEM (HSEMS) PSP-HSE-D12-001 0

2 PROJECT HSE PLAN PROCEDURE PSP-HSE-D12-002 0

3 OFFSHORE EMERGENCY RESPONSE PLAN (ERP) PSP-HSE-D12-003 0

4 HAZARD EFFECT MANAGEMENT PROCESS (HEMP) PSP-HSE-D12-004 0


INCIDENT REPORTING AND INVESTIGATION PROCEDURE
5 PSP-HSE-D12-005 0
(IIR)
6 EQUIPMENT INSPECTION GUIDELINE PSP-HSE-D12-006 0

7 JOB HAZARD ANALYSIS (JHA) PSP-HSE-D12-007 0

8 SCHEDULED WASTE MANAGEMENT CONTROL GUIDELINE PSP-HSE-D12-008 0

9 ONSHORE EMERGENCY RESPONSE PLAN (ERP) PSP-HSE-D12-009 0

10 ONSHORE PERMIT TO WORK PROCEDURE PSP-HSE-D12-010 0


HEALTH, SAFETY & ENVIRONMENT (HSE)

c. Project HSE Target


LEADING INDICATOR
HEALTH, SAFETY & ENVIRONMENT (HSE)

c. Project HSE Target


LAGGING INDICATOR
LAGGING PERFORMANCE
DESCRIPTION
FATALITY 0
LOST TIME INJURY 0
LOST WORKDAY CASE, LWC 0
RECORDABLE WORK CASE, RWC 0
MEDICAL TREATMENT CASE, MTC 0
TOTAL RECORDABLE CASE FREQUENCY,TRCF <0.46
FIRST AID CASE, FAC 0
OCCUPATIONAL ILLNESSES 0
FIRE 0
PROPERTY DAMAGE 0
LOSS OF PRIMARY CONTAINTMENT (LOPC) 0
SECURITY 0
STOP WORK 0
CONSEQUENCE MANAGEMENT 0
HEALTH, SAFETY & ENVIRONMENT (HSE)

c. Project HSE Target Onshore HSE Plan


ACTIVITIES FREQUENCY NO OF PLANNED ACTIVITY REMARKS
ACTIVITIES CUSTODIAN
1 Leadership & Commitment
1.1 HSE Plan Endorsement Once off 1 Project Manager/HSE Done on 3/1/18
1.2 Management HSE Visit Once off 1 Project Manager/HSE Done on 6/3/18

2 Policy & Strategic Objectives


2.1 Policy, Target Setting & HSE Expectation Cascading Once off 1 HSE Done on 26/2/18

3 Organization, Resources & Documentation


3.1 HSE Induction - Safety Briefing / Induction Once off 1 HSE Done on 26/2/18
3.2 Site HSE Committee Meeting Monthly 3 Fab. Supt. Done on 13/3/18
3.3 HSE Procedures
HSE Procedure (Submission & Approval) Once off 1 HSE Done on 28/02/18
Weekly HSE Report Submission Weekly 8 HSE Done on 9/3/18 ,16/3/18, 23/3/18

4 Evaluation & Risk Management


4.1 JHA & HER Review Once off 1 Fab. Supt/PMT/HSE Done on 26/12/17

5 Planning & Procedures


5.1 Emergency Drill Monthly 3 HSE Done on 19/3/18

6 Implementation & Monitoring


6.1 Group Exercise
Toolbox Meeting Daily Everyday Fab. Supt/PMT/HSE
HEALTH, SAFETY & ENVIRONMENT (HSE)
ONSHORE HSE PLAN (Continued)

ACTIVITIES FREQUENCY NO OF PLANNED ACTIVITY REMARKS


ACTIVITIES CUSTODIAN
Worksite HSE Walkabout Weekly 8 Fab. Supt/PMT/HSE Done on 9/3/18,
16/03/18, 21/3/18
6.2 Leading KPI
UAUC (1:250 mhrs) Timeline 1:250 Mhr All On-going
BOT (1:2000 mhrs) Timeline 1 : 2000 Mhr All On-going
ZeTo Rules Tier1 Audit (1:5000 mhrs) Timeline 1 : 5000 Mhr All On-going
Touch the Heart (TTH) (100% of Total Work Force) Timeline 100 % of Total All On-going
Workforce
PTW Inspection Audit (1:5 PTW) Timeline 1:5 PTW All On-going
Near Miss Reporting Awareness Campaign (80% of key personnel) Timeline 80% Key Personnel All Done on 13/3/18
6.3 Incentives Program - Weekly HSE Award Weekly 8 Fab. Supt/PMT/HSE Done on
9/3/18,16/3/18, 24/3/18
6.4 Safety & Health Campaign - Campaign launching and Continuity Program 1 topic per campaign 8 HSE Done on 6/3/18
6.5 Health Program
Urine Drug and Alcohol Test (Random) Once off 15% Workforce By AMRO Done on 13/3/18
Health Program Bi-weekly 5 Fab. Supt/PMT/HSE Done on
7/3/18,14/3/18,26/3/18
6.6 Equipment Inspection Program
Equipment / Machinery Inspection at Site Monthly 3 Fab. Supt/PMT/HSE Done on 14/3/18
Portable Hand Tools Equipment Inspection Bi-weekly 5 Fab. Supt/PMT/HSE Done on 12/3/18
Safety Equipment Inspection Monthly 3 Fab. Supt/PMT/HSE Done on 7/3/18
HEALTH, SAFETY & ENVIRONMENT (HSE)

c. Project HSE Target Offshore HSE Plan


ACTIVITIES FREQUENCY NO OF PLANNED ACTIVITY REMARKS
ACTIVITIES CUSTODIAN
1 Leadership & Commitment
1.1 HSE Plan Endorsement Once off 1 Project Manager/HSE
1.2 Management HSE Visit Once off 1 Project Manager/HSE
1.3 Management Visit Monthly 1 Project Manager/HSE
2 Policy & Strategic Objectives
2.1 Policy, Target Setting & HSE Expectation Cascading Per Mob 1 HSE
3 Organization, Resources & Documentation
3.1 HSE Induction – Premob Briefing / Induction Once off 1 HSE
3.2 Site HSE Committee Meeting
Offshore Site Committee Bi-weekly 5 Cons. Supt.
Weekly HSE Report Submission Weekly 10 HSE
3.3 HSE Procedures - HSE Procedure (Submission & Approval) Once off 1 HSE
4 Evaluation & Risk Management
4.1 JHA & HER Review Once off 1 Cons. Supt/PMT/HSE
5 Planning & Procedures
5.1 Emergency Drill Monthly 3 Vessel Master / OIM
6 Implementation & Monitoring
6.1 Group Exercise
Toolbox Meeting Daily Everyday Cons. Supt/PMT/HSE
HEALTH, SAFETY & ENVIRONMENT (HSE)
OFFSHORE HSE PLAN (Continued)

ACTIVITIES FREQUENCY NO OF PLANNED ACTIVITY REMARKS


ACTIVITIES CUSTODIAN
Worksite HSE Walkabout Weekly 10 Cons. Supt/PMT/HSE
6.2 Leading KPI
UAUC (1:150 mhrs) Timeline 1:250 Mhr All
BOT (1:2000 mhrs) Timeline 1 : 2000 Mhr All
ZeTo Rules Tier1 Audit (1:5000 mhrs) Timeline 1 : 5000 Mhr All
Touch the Heart (TTH) (100% of Total Work Force) Timeline 100 % of Total All
Workforce
PTW Inspection Audit (1:5 PTW) Timeline 1:5 PTW All
6.3 Incentives Program
Best UAUC Weekly 10 Cons. Supt/HSE
Most UAUC Weekly 10 Cons. Supt/HSE
6.4 HSE Campaign
Hand & Finger Injury Prevention Campaign Per Mob 1 HSE
Near Miss Reporting Campaign (80% of Key Personnel) Per Mob 1 HSE
Safe of Personnel Transfer Per Mob 1 HSE
Managing HSE During Monsoon Per Mob 1 HSE
HEALTH, SAFETY & ENVIRONMENT (HSE)
OFFSHORE HSE PLAN (Continued)

ACTIVITIES FREQUENCY NO OF PLANNED ACTIVITY REMARKS


ACTIVITIES CUSTODIAN
6.5 Health Program
Urine Drug and Alcohol Test (100% of Workforce during Premob) Once off 100% Workforce By AMRO
Random Drug Test (15% of Workforce) Per Mob 15% Workforce Medic
Health Talk Bi-weekly 5 Cons. Supt/PMT/HSE
6.6 Equipment Inspection Program
Equipment / Machinery Inspection - PETI Per Mob 1 Cons. Supt/PMT/HSE
Equipment / Machinery Inspection at Site Monthly 3 Cons. Supt/PMT/HSE
Hand Tools Equipment Inspection Bi-weekly 5 Cons. Supt/PMT/HSE
Portable Fire Extinguisher Monthly 3 Cons. Supt/PMT/HSE
HEALTH, SAFETY & ENVIRONMENT (HSE)

d. HSE Implementation Tracking & Monitoring

HSE Implementation Tracking & Monitoring


i. Daily Progress Report
ii. Weekly HSE Report
iii. Monthly HSE Report
iv. Equipment Inspection Report
v. Walkabout & Hygiene Report
vi. Emergency Drill Report
vii HSE Program Report – Campaign, Training & Award
.
HEALTH, SAFETY & ENVIRONMENT (HSE)

e. Emergency Response Plan


WORKING AREA

D12JT-A
D35R-A

D35PG-A
HEALTH, SAFETY & ENVIRONMENT (HSE)

e. Emergency Response Plan


MUSTER STATION FOR D35R-A and D35PG-A
NAUTICAL ALIYA
 Personnel at D35R-A and D35PG-A are
proceed to D35Q-A using bridge. Personnel
are to muster at D35Q-A. Life raft station will
be set up at D35Q-A for evacuation purpose.
FCB

 In the event that D35Q-A is not accessible,


D35R-A the boat landing area at D35R-A platform will
be secondary Muster area for D35R-A

 A FCB will be available to transport personnel


D35PG-A to DP2 AWB Aliya during evacuation.
D35DP-A D35Q-A
HEALTH, SAFETY & ENVIRONMENT (HSE)

e. Emergency Response Plan

MUSTER STATION FOR D12JT-A


D12JT-A NAUTICAL ALIYA
 Personnel at D12JT-A are proceed to Nautical
Aliya using gangway. Personnel are to muster
at Nautical Aliya. Vessel will pull out 500m
from facility if necessary.

 In the event that Nautical Aliya is not


accessible, the life raft station area at D12JT-A
FCB
platform will be secondary Muster. Sufficient
lift raft will be provided for evacuation
To D35R-A purpose.
HEALTH, SAFETY & ENVIRONMENT (HSE)

e. Emergency Response Plan

M.V NAUTICAL ALIYA

Accommodation : 238 Men

Life Saving Equipment

 Life Boat : 2 x 120 Men


 Life Raft : 10 x 25 Men
 FRC : 1 x 10 Pax
HEALTH, SAFETY & ENVIRONMENT (HSE)

e. Emergency Response Plan M.V NAUTICAL ALIYA

MUSTER STATION
1ST DECK
HEALTH, SAFETY & ENVIRONMENT (HSE)
FAST RESCUE CRAFT LIFE BOAT MUSTER STATION 1 M.V NAUTICAL ALIYA
PORT SIDE PORT SIDE PORT SIDE

LIFE RAFT
PORT SIDE

LIFE RAFT
STARBOARD SIDE
FAST RESCUE CRAFT LIFE BOAT MUSTER STATION 2
STARBOARD SIDE STARBOARD SIDE STARBOARD SIDE
HEALTH, SAFETY & ENVIRONMENT (HSE)

e. Emergency Response Plan


EMERGENCY RESPONSE: WORK LOCATION

6 Hours
D12JT-A

45 Minutes

D35R-A

13 KM D35
D35PG-
D35DP- A 45 140 KM
D35Q-A
A Minutes

BINTULU
HEALTH, SAFETY & ENVIRONMENT (HSE)

e. Emergency Response Plan PROJECT INCIDENT NOTIFICATION FLOWCHART


Decide Incident Level AWB – Nautical Aliya
To assess the incident level, further Tel/ Vsat: Tba
Incident validated by Email: Tba
Occur PRSB Con. Supt.-Mohd Nur Fadhli Marine Assistance
Fatality/ LTI/ HiPo incident shall report to Required AHTS - Tba
PCSB HUC CSR – Tba Offshore support Tel/ Vsat: Tba
PCSB Project HSE – Wan Yaacob Wan Nik vessel to standby Email: Tba

First Responder report FCB - Tba


to area HSE Rep’s Tel/ Vsat: Tba
Report without delay by Initiate Communication Channel Email: Tba
walkie-talkie/ phone call Communication channel depending on the
incident level as per indicated in Emergency
Response Procedure Follow Medevec Procedure
 Panel Clinic
 Hospital Bintulu: 086-255899
Assess the nature and Initial Notification D-35 Operation  Columbia Asia Hospital Bintulu: 086-251888
severity of incident Note: Incident information shall be reported OSC ext. 234/ 235
Area HSE Supervisor in within 24 hours D-35 CCR  Columbia Asia Hospital Miri: 085-437755 ext.
charged 5020
 ISOS Medical Assistance: 03-27873145

(NOTE: In case of Medevec, IP will be taken to nearest


Medical Assistance PETRONAS Project PRSB Project Manager facilities via fast crew boat/ Chopper)
Required Project Manager M. Mahdi Awan Inspirasi: 085-614084
Report location of Rosmizy Ruzlan PRSB Head of HSSE
incident, nature of Head of Facilities Yahya Jadi
injury, status of casualty Ahmad Najib PRSB Project Director
(conscious / HUC Manager Mohd Hanif Abu Bakar
unconscious) Mazlinda Masri PRSB CEO
HEALTH, SAFETY & ENVIRONMENT (HSE)

e. Emergency Response Plan PETRONAS INCIDENT NOTIFICATION FLOWCHART


HEALTH, SAFETY & ENVIRONMENT (HSE)

e. Emergency Response Plan


EMERGENCY RESPONSE TEAM - ORGANISATION
D-12 D-35 OPERATION
Project HUC CSR PLATFORM On-Scene Commander
DPIC

PRSB Construction
Superintendent D-35 OPERATION ERT
STRUCTURE

Master
Safety Officer Master AWB
AHTS/ FCB

Muster Fire Fighting Medical Muster Marine Marine


Checker Team Team Checker ERT ERT

First Aider
Life Raft Commander Stretcher
Bearers

Life Raft
Commander
QUALITY CONTROL &
ASSURANCE (QAQC)
QUALITY ASSURANCE & CONTROL (QAQC)

Project Quality Assurance Plan


Project Quality Objective
• To ensure the project execution complies with contract requirement
• Comply with all applicable laws, codes, standards, specification and
regulations
• Meet Client HSE commitment
• Minimize inefficiencies
• Project Execution as per PEP, PQP & ITP

Procedures / MDR Update


Total submitted procedures 52
Approved with comment 9
Under PCSB review 8
PRSB to resubmit 5
Deleted / Comply to CSP 7
Approved 31
QUALITY ASSURANCE & CONTROL (QAQC)

Key Performance Indicator (KPI)


i. Weld Repair Rate for Piping (Length) < 0.5 %
ii. Weld Repair Rate for Structure (Length) < 1.0 %
iii. Individual Repair Rate for Piping (Length) < 1.0 %
iv. Individual Repair Rate for Structure (Length) < 2.0 %
v. Non-conformance issued by PCSB <3
QUALITY ASSURANCE & CONTROL (QAQC)

Surveillance for Continuous Quality Performance


• Physical Inspection
• Document Control
• QAQC / Inspection Report
• Welder Performance Report
• Quality Program
• Best Quality Worker Award (Weekly Basis)
• QAQC Weekly Meeting
OFFSHORE EXECUTION
PLAN
OFFSHORE EXECUTION PLAN
Mobilization Plan
• Pre-mob Briefing & UDAT on May 5, 2018 (Bintulu)
• Two (2) Campaign
• 1st Campaign – 70 days (Mob – May 6, 2018 & Demob – July 15, 2018)
• D35R-A, Removal & HTI
• D35PG-A, Modification to accommodate waxy crude.
• D12DR-A, Modification to accommodate waxy crude
• 2nd Campaign – 15 days (Mob – Sept 5, 2018 & Demob – Sept 20, 2018)
• MGTG Installation, Start up & Commissioning and PTR at D12DR-A
• 1st Mobilization at Labuan – Construction Crews, Project Materials/Pre-fab Items, Construction Machineries/Equipment,
Tools, Consumables, Food Provision, Fuels and Fresh Water
• Subsequence Mobilization
• Labuan - TEC & Project Materials / Pre-fab items, fuel & fresh water bunkering and food provision via AHTS
• Bintulu - Construction crews (inclusive of crew change) & 3rd party services/sub-vendor via FCB (CMS Robiah)
• Accommodation at DP2 AWB, Nautical Aliya
• Storage & Laydown at Nautical Aliya, D12DR-A & D35R-A
• Tentative SD at D35 – June 9 – 12, 2018
OFFSHORE EXECUTION PLAN – HUC TIMELINE
Apr-18 14 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18
DAYS

W2

W3

W4
W1

W2

W3

W4

W1

W2

W3

W4

W1

W2

W3

W4

W1

W2

W3

W4

W1

W1

W2

W3

W4

W1

W2
• Preparation prior to Mob (Vessel Inspection, PETI, 14 + 2 days 15th Jul 20th Sept
TEC & Prefab Material Load-out) + Sailaway to D35 5th Sept
CAMPAIGN 2
CAMPAIGN 1 (70 Days) (15 days)

6th May 30th June PDG Running (82 days)

D35 DP2 AWB at


D35R-A 16th May
• Removal Activities at D35R-A & R-1380 Lifting (10days) 15th Jul
• HUC activities at D35R-A & D35PG-A (daily 60 days daily tripping from
tripping from DP2 AWB / D12DR-A) DP2AWB/D12 to D35

• SD activities at D35R-A (9th June) 9th June SD


27th June
• Commissioning & start up activities 14 days
Comm.

D12DR-A
15th Jul
DP2 AWB at D12DR-A (60 days)
• HUC activities at D12DR-A
• Commissioning & start up activities 16th May 14 days
27th June
Comm.
• PDG set up & platform power up for 1st oil 30th June PDG Running (82 days)
• MGTG Installation with start up & commissioning Oil 15 days 20th Sept
and PTR
13th Jul 5th Sept
OFFSHORE EXECUTION PLAN

Construction Spread
• Construction Machineries & Equipment
• Lifting & Rigging Tools
• Hose & Fitting
• Tool Kits – Welder, Fitter, Rigger, Scaffolder, Millwright, E&I, Testing & Precom, Comm.
and etc
• Safety Tools & Consumables
• Consumables – Cutting, Burning, Welding, Painting, Electrical, Instrument, Cleaning and
miscellaneous.
• Stationeries
• Proposed Construction Machineries & Equipment Layout
OFFSHORE EXECUTION PLAN

Preparatory Activities prior to HUC at D35


• SISO Engagement / Presentation
• Deployment of temporary safety equipment onto platform – life raft, life buoy and etc.
• Construction machineries / equipment loading onto platform laydown area

Preparatory Activities prior to HUC at D12DR-A


• Safe Access / Gangway Installation
• Deployment of temporary safety equipment onto platform – life raft, life buoy and etc.
• Construction machineries / equipment loading onto platform laydown area
• Anchor Deployment
OFFSHORE EXECUTION PLAN
Construction & Machineries Layout (UD, D35R-A)
OFFSHORE EXECUTION PLAN
Construction & Machineries Layout, during SD (MD, D35R-A)
OFFSHORE EXECUTION PLAN
Construction & Machineries Layout (CD, D35R-A)
OFFSHORE EXECUTION PLAN
Construction & Machineries Layout (SD, D35R-A)
OFFSHORE EXECUTION PLAN
Construction & Machineries Layout (MD, D12DR-A)
OFFSHORE EXECUTION PLAN
Construction & Machineries Layout (Mezz.D, D12DR-A)
OFFSHORE EXECUTION PLAN
Construction & Machineries Layout (CD, D12DR-A)
OFFSHORE EXECUTION PLAN
Construction & Machineries Layout (SD, D12DR-A)
OFFSHORE EXECUTION PLAN

Work Shift Activities


Day Shift Night Shift / Extended Hours *
i. Scaffolding & overboard activities i. NDE-RT
ii. Rigging, Lifting and Installation ii. Bunkering
iii. Cutting & Welding iii. Hydrotesting (Optional)
iv. NDE-MPI,UT & RT small bore iv. Reinstatement Leak Test – N2He (Optional)
v. Tubing laying & tie-in and leak test v. System Commissioning (Optional)
vi. Cable laying/pulling, glanding & termination vi. Cutting & Welding *
vii. Hydrotesting
viii. Reinstatement Leak Test (N2He)
ix. Bolt tightening and torqueing
x. Touch-up painting
xi. System Commissioning
xii. Bunkering (Optional)
xiii. Housekeeping & washdown
OFFSHORE EXECUTION PLAN
Vendor Call Out Plan
Package / Equipment Vendor / Sub-Contractor Location Manpower Mob Date Demob
Qty (Pax) Date
Mechanical / Piping
i. CI Skid, A-6810 Paxamax Sdn Bhd D12DR-A 1 31-May-18 3-Jun-18
ii. N2He Leak Testing / Bolt Tensioning & Torqueing TBA D12DR-A, D35R-A & D35PG-A 6 24-May-18 9-Jul-18
iii. Cold Cut / Cold tap RWNA Sdn Bhd D12DR-A & D35R-A 4 23-May-18 7-Jul-18
iv. GRE Pipework Tanjung Offshore Sdn Bhd D12DR-A 8 24-May-18 30-Jun-18
v. Vessel Cleaning UDPS Sdn Bhd D35PG-A 8 16-May-18 22-May-18
vi. Internal Part Replacement of V-1020 Sulzer Ptd Ltd D35PG-A 1 19-May-18 22-May-18
Electrical
vii. MGTG, GT-7715 Tractors Petroleum Sdn Bhd D12DR-A 3 14-Sep-18 17-Sep-18
viii. MCC Modification TAMCO Switchgear (M) Sdn Bhd B35PG-A 1 29-Jun-18 3-Jul-18
ix. SR Modification Swift Energy Sdn Bhd D12DR-A 1 25-Jun-18 28-Jun-18
x. Heat Tracing with Thermal Insulation Modern ES Sdn Bhd D12DR-A, D35R-A & D35PG-A 16 20-May-18 8-Jul-18
Instrument
xi. FGS / IPS Configuration Tri-system (M) Sdn Bhd D12DR-A, D35R-A & D35PG-A 1 30-Jun-18 13-Jul-18
xii. DCS Configuration Emerson Process Management AP Ptd Ltd D12DR-A, D35R-A & D35PG-A 1 30-Jun-18 13-Jul-18
Others
xiii. NDE – RT, MPI, DP LOTT Inspection Sdn Bhd D12DR-A, D35R-A & D35PG-A 2 19-May-18 15-Jul-18
xiv. Safety Habitat Avid Spectrum Sdn Bhd D35R-A & D35PG-A 6 6-May-18 17-Jun-18
PLANNING &
MANPOWER LOADING
PLANNING & MANPOWER LOADING
Level 2 Offshore Schedule
PLANNING & MANPOWER LOADING
Level 2 Offshore Schedule
PLANNING & MANPOWER LOADING

Offshore Manpower Loading – D35R-A Removal SOW & Lifting

10-May-18

11-May-18

12-May-18

13-May-18

14-May-18

15-May-18
6-May-18

7-May-18

8-May-18

9-May-18
DIRECT MANPOWER TOTAL MHRS

1st MOB
D35 PLATFORM
General Supervisor (GS) 0 0 0 0 0 0 0 0 0 0 0
Fitter Foreman 96 0 0 1 1 1 1 1 1 1 1
Rigger Foreman 120 1 1 1 1 1 1 1 1 1 1
Scaffolder Foreman 36 0 0 1 1 1 0 0 0 0 0
Safety Officer 120 1 1 1 1 1 1 1 1 1 1
Scaffolder Inspector 36 0 0 1 1 1 0 0 0 0 0
Rigger 960 8 8 8 8 8 8 8 8 8 8
Scaffolder 360 0 0 10 10 10 0 0 0 0 0
Firewatcher 192 0 0 2 2 2 2 2 2 2 2
Electrical 168 0 2 2 2 2 2 2 2 0 0
Instrument Technician 84 0 1 1 1 1 1 1 1 0 0
Mechanic 120 1 1 1 1 1 1 1 1 1 1
Piping Fitter 432 0 4 4 4 4 4 4 4 4 4
Piping Welder 432 0 4 4 4 4 4 4 4 4 4
Painter 0 0 0 0 0 0 0 0 0 0 0
Habitat Technician 432 0 4 4 4 4 4 4 4 4 4
TOTAL DIRECT CREW AT D35 11 26 41 41 41 29 29 29 26 26
PLANNING & MANPOWER LOADING

Offshore Manpower Loading – D35R-A Removal SOW & Lifting

10-May-18

11-May-18

12-May-18

13-May-18

14-May-18

15-May-18
6-May-18

7-May-18

8-May-18

9-May-18
INDIRECT MANPOWER TOTAL MHRS

1st MOB
D35 PLATFORM
Construction Superintendant 120 1 1 1 1 1 1 1 1 1 1
Site Planner 120 1 1 1 1 1 1 1 1 1 1
OTL 120 1 1 1 1 1 1 1 1 1 1
Mech. Piping Engineer 120 1 1 1 1 1 1 1 1 1 1
Instrument Engineer 120 1 1 1 1 1 1 1 1 1 1
TOTAL INDIRECT CREW AT D35 5 5 5 5 5 5 5 5 5 5
PLANNING & MANPOWER LOADING
Offshore Manpower Loading - D35R-A (HUC & Post Removal SOW)

16-May-18
17-May-18
18-May-18
19-May-18
20-May-18
21-May-18
22-May-18
23-May-18
24-May-18
25-May-18
26-May-18
27-May-18
28-May-18
29-May-18
30-May-18
31-May-18

10-Jun-18
11-Jun-18
12-Jun-18
13-Jun-18
14-Jun-18
15-Jun-18
16-Jun-18
17-Jun-18
18-Jun-18
19-Jun-18
20-Jun-18
21-Jun-18
22-Jun-18
23-Jun-18
24-Jun-18
25-Jun-18
26-Jun-18
27-Jun-18
28-Jun-18
29-Jun-18
30-Jun-18

10-Jul-18
11-Jul-18
12-Jul-18
13-Jul-18
14-Jul-18
15-Jul-18
1-Jun-18
2-Jun-18
3-Jun-18
4-Jun-18
5-Jun-18
6-Jun-18
7-Jun-18
8-Jun-18
9-Jun-18

1-Jul-18
2-Jul-18
3-Jul-18
4-Jul-18
5-Jul-18
6-Jul-18
7-Jul-18
8-Jul-18
9-Jul-18
TOTAL
DIRECT MANPOWER
MHRS

D35 PLATFORM (D35R-


A)
General Supervisor
(GS) 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Fitter Foreman 312 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Rigger Foreman 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Scaffolder Foreman 552 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Safety Officer 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Scaffolder Inspector 552 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Rigger 3072 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 8
Scaffolder 3840 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 10 10 10
Firewatcher 624 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 0 2 2 2 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Electrical 2040 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 0 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
Instrument
Technician 684 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Mechanic 684 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Piping Fitter 1020 0 0 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 0 0 0 0 4 4 4 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Piping Welder 396 0 0 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 2 2 2 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Painter 1296 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Habitat Technician 1344 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 0 0 0 0 4 4 4 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
HEAT TRACING 3840 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 0 0 0 0 0 0 0
TOTAL DIRECT CREW
AT D35 22452 22 23 32 34 34 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 14 14 14 14 34 34 34 34 21 21 37 37 37 37 37 37 37 37 37 37 37 37 35 35 35 35 35 35 35 35 19 19 19 19 28 28 28
PLANNING & MANPOWER LOADING
Offshore Manpower Histogram - D35R-A (HUC & Post Removal SOW)
60

50

40

30

20

10

TOTAL DIRECT CREW AT D35


PLANNING & MANPOWER LOADING

Offshore Manpower Loading - D35PG-A


16-May-18
17-May-18
18-May-18
19-May-18
20-May-18
21-May-18
22-May-18
23-May-18
24-May-18
25-May-18
26-May-18
27-May-18
28-May-18
29-May-18
30-May-18
31-May-18

16-Jun-18

23-Jun-18
10-Jun-18
11-Jun-18
12-Jun-18
13-Jun-18
14-Jun-18
15-Jun-18

17-Jun-18
18-Jun-18
19-Jun-18
20-Jun-18
21-Jun-18
22-Jun-18

24-Jun-18
25-Jun-18
26-Jun-18
27-Jun-18
28-Jun-18
29-Jun-18
30-Jun-18

10-Jul-18
11-Jul-18
12-Jul-18
13-Jul-18
14-Jul-18
15-Jul-18
9-Jun-18
1-Jun-18
2-Jun-18
3-Jun-18
4-Jun-18
5-Jun-18
6-Jun-18
7-Jun-18
8-Jun-18

1-Jul-18
2-Jul-18
3-Jul-18
4-Jul-18
5-Jul-18
6-Jul-18
7-Jul-18
8-Jul-18
9-Jul-18
TOTAL
DIRECT MANPOWER
MHRS

D35 PLATFORM
(D35PG-A)

Rigger 2784 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 0 0 0

Scaffolder 3480 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0

Firewatcher 264 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Electrical 696 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0
Instrument
Technician 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Piping Fitter 264 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Piping Welder 264 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

VESSEL CLEANING 576 8 8 8 8 8 8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

HEAT TRACING 9408 0 0 0 0 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 0 0 0 0 0 0 0 0


TOTAL DIRECT CREW
AT D35PG-A 17736 18 18 18 18 34 34 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 10 10 10 10 10 0 0 0
PLANNING & MANPOWER LOADING
Offshore Manpower Histogram - D35PG-A
40

35

30

25

20

15

10

TOTAL DIRECT CREW AT D35PG-A


PLANNING & MANPOWER LOADING
Offshore Manpower Loading - D12DR-A

16-May-18

29-May-18
17-May-18
18-May-18
19-May-18
20-May-18
21-May-18
22-May-18
23-May-18
24-May-18
25-May-18
26-May-18
27-May-18
28-May-18

30-May-18
31-May-18

20-Jun-18

29-Jun-18
10-Jun-18
11-Jun-18
12-Jun-18
13-Jun-18
14-Jun-18
15-Jun-18
16-Jun-18
17-Jun-18
18-Jun-18
19-Jun-18

21-Jun-18
22-Jun-18
23-Jun-18
24-Jun-18
25-Jun-18
26-Jun-18
27-Jun-18
28-Jun-18

30-Jun-18

12-Jul-18
10-Jul-18
11-Jul-18

13-Jul-18
14-Jul-18
15-Jul-18
7-Jun-18
1-Jun-18
2-Jun-18
3-Jun-18
4-Jun-18
5-Jun-18
6-Jun-18

8-Jun-18
9-Jun-18

1-Jul-18
2-Jul-18
3-Jul-18
4-Jul-18
5-Jul-18
6-Jul-18
7-Jul-18
8-Jul-18
9-Jul-18
DIRECT/INDIRECT TOTA
L
MANPOWER MHRS

D12 PLATFORM
Site Planner 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
OTL 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Mech. Piping Engineer 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Structural Engineer 276 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Instrument Engineer 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Electrical Engineer 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Commissioning Engineer 216 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Construction
Superintendant 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Fitter Foreman 612 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0
Rigger Foreman 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Scaffolder Foreman 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Material Coordinator 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Safety Officer 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QC Inspector-Welding 708 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QC Inspector-E&I 312 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Scaffolder Inspector 732 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Rigger 5856 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
Scaffolder 7320 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
Firewatcher 2448 0 0 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 0 0 0 0 0 0 0 0
Electrical 2124 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
Instrument Technician 1416 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Mechanic 2220 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Piping Fitter 4896 0 0 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 0 0 0 0 0 0 0 0
Piping Welder 2448 0 0 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 0 0 0 0 0 0 0 0
Painter 1368 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
RT Technician 1128 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
MPI/UT Technician 456 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
HEAT TRACING 8832 0 0 0 0 0 0 0 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 0 0 0 0 0 0 0 0
GRE 2112 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
COLD TAP/COLD-CUT 1272 0 0 0 0 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
CI SKID 48 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
BOLT/LEAK TEST 864 0 0 0 0 0 0 0 0 6 6 6 6 6 6 6 6 6 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 6 0 0 0 0 0 0
TOTAL DIRECT CREW AT
D1250832 25 25 48 48 52 52 52 68 76 76 76 76 76 76 78 79 79 79 73 72 72 72 72 70 78 78 78 78 78 78 82 82 82 82 82 83 83 83 83 83 83 83 83 83 83 83 75 75 75 75 75 75 75 48 48 42 42 42 42 42 42
PLANNING & MANPOWER LOADING
Offshore Manpower Histogram - D12DR-A
100

90

80

70

60

50

40

30

20

10

TOTAL DIRECT CREW AT D12


Mechanic
D12 PLATFORM
DIRECT MANPOWER

AT D12
TOTAL DIRECT CREW
16-Jul-18
17-Jul-18
18-Jul-18
19-Jul-18
20-Jul-18
21-Jul-18
22-Jul-18
23-Jul-18
24-Jul-18
25-Jul-18
26-Jul-18
27-Jul-18
28-Jul-18
29-Jul-18
30-Jul-18
31-Jul-18
1-Aug-18
2-Aug-18
3-Aug-18
4-Aug-18
5-Aug-18
6-Aug-18
Offshore Planning Manpower Loading During PDG Campaign

7-Aug-18
8-Aug-18
9-Aug-18
10-Aug-18
11-Aug-18
12-Aug-18
13-Aug-18
14-Aug-18
15-Aug-18
16-Aug-18
17-Aug-18
18-Aug-18
19-Aug-18
20-Aug-18
21-Aug-18
22-Aug-18
23-Aug-18
PLANNING & MANPOWER LOADING

24-Aug-18
25-Aug-18
26-Aug-18
27-Aug-18
28-Aug-18
29-Aug-18
30-Aug-18
31-Aug-18
1-Sep-18
2-Sep-18
3-Sep-18
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

4-Sep-18
PLANNING & MANPOWER LOADING

Offshore Planning Manpower Histogram During PDG Campaign


8

TOTAL DIRECT CREW AT D12


PLANNING & MANPOWER LOADING
Offshore Planning Manpower Loading For MGTG Campaign

18-Sep-18

19-Sep-18
10-Sep-18

11-Sep-18

12-Sep-18

13-Sep-18

14-Sep-18

15-Sep-18

16-Sep-18

17-Sep-18

20-Sep-18
5-Sep-18

6-Sep-18

7-Sep-18

8-Sep-18

9-Sep-18
DIRECT/INDIRECT MANPOWER

D12 PLATFORM
Site Planner 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
OTL 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Mech. Piping Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Instrument Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Electrical Engineer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Commissioning Engineer 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1
Construction Superintendant 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Fitter Foreman 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Rigger Foreman 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Scaffolder Foreman 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Material Coordinator 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Safety Officer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QC Inspector-Welding 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
QC Inspector-E&I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Scaffolder Inspector 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Rigger 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Scaffolder 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Firewatcher 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Electrical 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Instrument Technician 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Mechanic 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Piping Fitter 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Piping Welder 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Painter 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
MPI/UT Technician 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
TOTAL DIRECT CREW AT D12 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35
PLANNING & MANPOWER LOADING
Offshore Planning Manpower Histogram For MGTG Campaign

50

45

40

35

30

25

20

15

10

TOTAL DIRECT CREW AT D12


PLANNING & MANPOWER LOADING

Budgeted Manhours Breakdown

Platform Man-hours
TOTAL 49,997
D35R-A 8,481
D35PG-A 10,342
D12DR-A 31,174
D12DR-A * 1st Campaign 26,018
D12DR-A * PDG & 2nd Campaign(MGTG) 5,156

Marine Man-hours
TOTAL 47,480
AWB (MV Nautical Aliya) 29,000
FCB 6,720
AHTS 11,760
START UP &
COMMISSIONING
START UP & COMMISSIONING
Start – up and Commissioning Organizational Chart
PROJECT MANAGER
MUHAMMAD MAHDI
PROJECT ENGINEER
RAMZAN
OPERATION TEAM
LEADER
MOHD RAFAAT &
MOKHTAR

COMM & START UP


LEAD
IN AMULHASSAN

MECH/PIPING ENGR ELECTRICAL ENGINEER INSTRUMENT ENGR. COMM. PLANNER COMM. MATCO COMPLETION ENGR VENDOR COMM.
ENGINEER
BUNYAMIN MOHD RADZI ABDUL QAYYUM NURSHAFARINA MOHD ZAIN ISKANDAR
MGTG – 1 PAX
MECH/PIPING ELECTRICAL INSTRUMENT CI SKID – 1 PAX
SUPERVISOR SUPERVISOR SUPERVISOR HEAT TRACING-1PAX
ABD MUTALIB MUHAMMAD SYAHMI MOHD ZAIRI IPS & FGS – 1 PAX
DCS – 1 PAX
MILLWRIGHT – 1 PAX CHARGE MAN – 1 PAX

MECH/PIPING ELECTRICAL INSTRUMENT


TECHNICIAN – 4 PAX TECHNICIAN – 3 PAX TECHNICIAN – 5 PAX
START UP & COMMISSIONING

Commissioning Deliverables Remarks


i. System Definition & Boundary at D12DR-A System – 7 Sub-System - 18 Sub-sub-System - 23
ii. System Definition & Boundary at D35R-A System - 4 Sub-System - 7 Sub-sub-System - 8
iii. System Definition & Boundary at D35PG-A System - 4 Sub-System - 7 Sub-sub-System - 9
iv. Commissioning & Start up Sequence at D12DR-A Priority I, II, III & IV
v. Commissioning & Start up Sequence at D35R-A Priority I, II & III
vi. Commissioning & Start up Sequence at D35PG-A Priority I, II & III
vii. Commissioning /Start Up Procedures Under development – incorporate comment and etc
START UP & COMMISSIONING

System Definition at D12DR-A

D12DR-A
SYSTEM SUB SYSTEM SUB-SUB SYSTEM SYSTEM SUB SYSTEM SUB-SUB SYSTEM
100 Process 110 Full Well Stream 111- 0110 Dry X-mass Tree, WH-0110 600 Control & 610 Process Control 611 Distributed Control System
111- 0130 Dry X-mass Tree, WH-0130 Safeguarding 620 Safeguarding System 622 Fire & Gas System (FGS)
113 Well Testing 627 Instrumented Protective System **
120 Process Liquid 121 PL Collection & Receiving 800 Miscellaneous 810 Material Handling 811 Pedestal Crane
200 Process Utilities 210 Utility Gas 211 Fuel Gas 850 Structural 851 Topside
230 Vent 234 LP Vent **
250 Drain 251 Open Drain (Non-hazardous)
253 Closed Drain
Systemization - All scope of works are classified by system,
270 CI (Dosing)/Treatment 279-5 Pour Point Depressant
sub-system & sub-sub-system
300 General Utilities 360 Hydraulic 361 Hydraulic Power Unit
400 Safety 420 Lifesaving Equipment 424 Safety Shower & Eyewash **
500 Power 510 Power Generation & Supply 511 Main Power Generation (MGTG)
514 Portable / External Power Generation
520 Power Distribution 523 LV Switchgear & MCC
530 Utility Power Unit (UPS) 532 DC UPS System
540 Small Power & Lighting 542 Normal Distribution Board
550 Earthing & Lightning 551 Earthing
Protection
570 Consumers 572 Heat Tracing System
START UP & COMMISSIONING

System Definition at D35R-A & D35PG-A

D35R-A D35PG-A
SYSTEM SUB SYSTEM SUB-SUB SYSTEM SYSTEM SUB SYSTEM SUB-SUB SYSTEM
100 Process 120 Process Liquid 121 PL Collection & Receiving 100 Process 120 Process Liquid 122 PL Separation
200 Process Utilities 230 Vent 234 LP Vent ** 126 PL Metering & Export / Offloading
250 Drain 253 Closed Drain 130 Process Gas 132 PG Separation
500 Power 550 Earthing & Lightning 551 Earthing 133 PG Metering
Protection
200 Process Utilities 270 CI (Dosing)/Treatment 278 Demulsifier
570 Consumers 572 Heat Tracing System
500 Power 520 Power Distribution 523 LV Switchgear & MCC
600 Control & 610 Process Control 611 Distributed Control System
570 Consumers 572 Heat Tracing System
Safeguarding 620 Safeguarding System 623 Fusible Plug Loops
600 Control & 610 Process Control 611 Distributed Control System
627 Instrumented Protective System **
Safeguarding 620 Safeguarding System 627 Instrumented Protective System **
START UP & COMMISSIONING
START UP & COMMISSIONING
START UP & COMMISSIONING
END
OF
PRESENTATION
HUC MARINE SPREAD – CMS ROBIAH (FCB)

ACCOMODATION
DIMENSION
Passenger Seating - 70 seats
Length Overall - 34.0m
Crew Cabin / Bunk - 8 berth for crew
Breadth Moulded - 7.85m
Hospital - 2 berth
Depth Moulded - 3.30m
MACHINERIES
Draft Moulded - 1.50m
Main Engine - 3 x 1350 BHP@1900rpm
Design Draft - 2.30m
Cunmins KTA38-M2
Deadweight - 44MT
Generator - 2 x 75 kW Cunmins 6BT5.9 DM
Clear Deck Area - 76.68m2
Steering Gear - 1 x Kobelt 7175MA
Deck Cargo - 40MT (Electrohydraulic)

Cargo Railing - 1.118m Bow Thruster - 3 x 1.0MT Thrust


Height
Propeller - 3 fixed pitch
PERFORMANCE
LIFE SAVING APPLIANCE
Max Speed - 24knots@100%
¾ FIFI - • 1 set external Fire Fighting System.
MCR
• 2 nos. Fire Monitor 300m3/hr, Radio - 1 x MF/HF GMDSS Radio
Economical - 22knots@85% • CO2 fixed fire smothering system NAVIGATION EQUIPMENT Mcmurdo
Speed MCR • 1 set central smoke/heat Radar - 1 x Furuno 21’’ 1 x Furuno 8 SSB - 1 x Set Sailor
• 1 set fireman outfit
TANK CAPACITIES • 3 set fire blanket Echo Sounder - 1 x Skipper Nanjing Marine ED161 VHF Radio - 2 x Sailor
Fresh Water - 20,000L • 1 set portable emergency firepump
GPS 1 x Furuno Navtex - 1 x Mcmurdo, ICSNAV5 Plus
Fuel Oil - 50,000L Rescue Boat - 1 x 6 Men, 25hp outboard
EPIRB - 1 x Satfind, nat Sandfind 40611 SART - 2 x ACR Pathfinder TM
Life Raft - 2 x 25 pax and 4 x 25 pax
OIL POLLUTION TANK Compass - 1 x Cassens Plath AIS - 1 x Samyung SI-30
CAPACITY & CONTROL Lifejackets - 92 pcs
Sat Phone / Fax - 1 x Mini M
Dirty Oil - 0.25m3 EEBD - 4 unit
Email - 1 x Mini M
Dispersant - 0.2m3 Radio - 1 x MF/HF GMDSS Radio Mcmurdo

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