REVIEW OJT 2015

ASSY UNIT

DANIEL BASKARA
NRP 68948
PLANT KARAWANG DIVISION
 SECTION PROFILE

PRODUCT : All New CB150R

TIPE : Sport
CAPACITY : 1104/day
MAN POWER : 233
STATION : 95
NUMBER OF SHIFT : 2
CYCLE TIME : 24 second
PREVIOUS PROCESS : Gen sub Assy, Painting, Steel,
Painting Plastic, Assy Engine
NEXT PROCESS : Final Inspection
 SECTION PROFILE

KEPALA
SEKSI

QCL QCL QCL QCL MTC

FOREMAN FOREMAN

REPAIRMAN CHECKMAN CHECKMAN REPAIRMAN

OPERATOR OPERATOR
 FLOW PROCESS ASSY UNIT

ASSY SUB
FRAME

ASSY SUB LINE Q ASSY MAIN Q ASSY MAIN Q

KIRI GATE LINE KIRI GAT LINE KIRI GATE
1 E2 3

Q Q Q
ASSY SUB LINE ASSY MAIN LINE GATE ASSY MAIN GATE
GATE
KANAN KANAN 5 LINE KANAN 6
4
 ASSY SUB FRAME

NUMBERING STEEL BALL TANK RAD TRANSFER

 PROCESS ON SUB LINE L
Koneksi Koneksi Koneksi
Pemasangan coupler putih connector connector
engine pada harness wire Harness Wire harness wire
frame ke light assy ke Winker R ke light assy
tail and stop Rear tail & stop

Clamp kabel Clip harness Pemasangan

Connecting
motor starter wire pada set start mag
hose radiator
di frame body fender b rr pada fender b
upper
depan kiri assy rr assy

Pemasangan Clamp tube

Pemasangan
serviceSlide 9 tank radSlide
Kabel seat chain drive
check copler 9 pada frame
lock pada sprocket
pada stay body sisi
engine assy
fender b rr kanan
Light assy tail Winker rear Clamp kabel motor
starter di frame body
 Kabel seat lock
Clip harness wire Hose radiator upper
fender B RR
 •n

Chain pada sprocket drive Set start mag and Tank rad
service copler
 PROCESS ON SUB LINE R

Kondisi
Koneksi tightening
Posisi clip wire
regulator dan clamper water
harness pada Cable earth
sensor assy hose dan
frame body
bank angle connecting
hose

Pelepasan jig u
magnetic starter pada rear fender
dan rear wheel assy
Clip wire harnes Sensor bank angle
Kabel
earth
• ..

Clamp water hose

 PROSES MAIN LINE L 2

MARKING CONNECT COUPLER

COUPLER TW
FRONT AXLE HORN MAIN SWITCH

KEY PADA PEMASANGAN

COUPLER COUPLER CUP FUEL COVER FUEL
IACP SPEED
TANK TANK
HORN
Main switch Pemasangan cover
fuel tank
 PROESS MAIN LINE R 5

Clip harness Connect rear

Kabel winker kabel throtle
pada fender stop lamp
Kabel winker Kabel throtle
 PROCESS MAIN LINE L 3

Screw pan
Screw cover Screw SPL
Screw shrud cover fuel
meter front cowl
tank

Screw rear cowl Clip BPR pada grip

Cover meter grip
 PROCESS MAIN LINE R 6

Throtle grip and

Kick starter Rear brake
handle grip
Throtle grip Kick starter Rear break
 PROBLEM

• M S POSITION NG
• MAIN STAND SET NG
• KICK STARTER SET NG
• SHROUD R/L SET NG
• REAR FENDER