Professional Documents
Culture Documents
2000
Construction
2001 1998
EPC Contract MHI
Production
NG Flow & Industrial Area
N
KPA
K-4
K-3
K-2
K-1
OCI
KMI
Market Share
60 %
30 %
10 %
Ammonia Downstream
Ammonium Nitrate
Acrylonitrile
Proses Utilitas PT. KPI
COOLING SYSTEM
CHLORINATION
WATER TREATMENT
STEAM GENERATION
NITROGEN SEPARATION
INSTRUMENT AIR
ELECTRICAL SYSTEM
AMMONIA STORAGE
Utility Process Diagram
Sea Compressed
Water ELECTRICAL Air
NaOCl
SYSTEM
SWI Basin
AMMONIA
AIR STORAGE
Make Up Feed
N2 IA
Generator Dryer
Cl2 Unit Thermal
SWCT
Desalination
SWI Basin
Sea Water Intake System
Intake Line
Line connect SW to basin
Floating type line advantage :
- avoid dirt/pollution
- temp. fluctuation low
Chemical injection :
- NaOCl
Sea Water Intake System
Rotary Screen
Filtering suction SWI Pump
Moving wire mesh type
(travelling screen)
Flushing by wash pump
Sea Water Intake System
SWI Basin
AIR
Make Up
SWCT
OCS
MPE
CCW
PLANT
Cooling System
plant
CLOSED
CIRCULATION
Advantages :
-Less SW consumption & chemical used
-Cooling Temp. independent to temp. SW supply
Cooling system adopt open -Can use HE carbon steel type
circulation system (SWCT) &
closed circulation (MPE) system. Dis-Advantages :
-Large area for SWCT
-Corrosive environtment
-Additional maintenance cost
Cooling System
NaOCl
SWI Basin
AIR
Make Up Feed
OCS
MPE
CCW
PLANT
Chlorination
Transformer/Rectifier (Z-2102 –
X3)
Convert AC to DC
Design 33 V 3200 A (6 Cell)
OPR 2000 A max. (5 cell)
Chlorination
NaOCl
SWI Basin
AIR
Make Up Feed
CCW
PLANT
Desalination
Evaporator (Z-2201-E1)
Evaporate SW Supply
Use MLP steam in 1st effect
Temp. 1st effect 64 – 65oC
Desalination
R1/R2 Condenser
Condensing distilate product
and preheat sea water feed
Desalination
Distillate Pump
(Z-2201-P2)
Transfer distillate product to
Desal tank
Desalination
NaOCl
SWI Basin
AIR
Make Up Feed
PLANT
Demineralization
NaOCl
SWI Basin
AIR
Make Up Feed
Deaerator (V-0251)
Stripping demin water to release
diluted gas (O2, CO2, etc.)
BFW spec :
- pH : 9.2 – 9.5
- Cd : < 0.2 mS/cm
- Eliminox : 400 - 450 ppb
- DO : < 2 ppb
Chemical injection :
- Ammonia -> pH control
- Eliminox -> DO control
Interlock/Control :
-Level LICA-0211 -> (I-241) LL
Autostart P-2401
-Pressure PICA-0224 (SL
Injection) & PICA-02242 (vent
system)
Steam Generation
Serial BFW
Preheater
E-0205 (Coil) by
Flue Gas H-0201
E-0502 (S&T) by SG
Outlet R-0502
E-0212 A/B (S&T) by
CG Outlet R-0204
E-0213 A/B (S&T) by
CG Outlet R-0205
E-0217 (S&T) by CG
Outlet R-0204
BFW Flash Drum (V-0252)
Flashing circulated High Pressure
BFW
Control :
- Circulation HC-0211
- Level LICA-0205 (LV-0205)
Steam Generation - HP
Economizer (H-1101-E1)
Pre-heat BFW using flue gas
Steam Generation - MP
Superheater (H-1101-
E3)
Superheat steam MP from
steam drum
Temp. outlet set by
desuperheater to 390oC
NaOCl
SWI Basin
AIR
Make Up Feed
N2
Generator
Cl2 Unit Thermal
SWCT
Desalination
N2 Generator Unit
Produce N2 99.97 %vol (O2 content max
300 ppm, Trip 500 ppm
Type Pressure Swing Adsorption -
molecular sieve (MSC) pressurized flow.
2 vessel by turns operation (300 Nm3/h)
Process Feed Air AVG 1400 Nm3/h (MAX
1540 Nm3/h) MIN 13.7 KG
Electricity 1000 VA
Nitrogen Generator
NaOCl
SWI Basin
AIR
Make Up Feed
N2 IA
Generator Dryer
Cl2 Unit Thermal
SWCT
Desalination
Air System
Air system :
1. Instrument Air (8 KG) → Operate instrument device (valve)
2. Service Air (8.5 KG) → IA, Utility (flushing, hand pump, N2 Gen.)
3. Process Air (36 KG) → Secondary Reformer (further NH3 reaction)
Supply system :
1. Service/Process Air → Air Compressor (K-0421)
2. Instrument Air
- Normal (supply SA > 8 KG) → Disch. 3rd stage K-0421 via V-0423
- SA < 7.4 KG → Disch. 4th stage K-0421 via V-0421 (PICA-4101 Open)
- SA < 7 KG → Emergency IA Comp. K-4101 (PSL-4101 auto start)
- Worst case → N2 for replace SA
Electrical System
Ammonia Storage
TERIMA KASIH
THANK YOU
@ardyankaje
2013