Professional Documents
Culture Documents
Chapter-5
Combustion Mechanism and
equipment
Combustion Mechanism &equipment
For smooth and efficient combustion, there are some requirements :
Fresh charge of fuel
should be freely ignited as it enters the burning zone.
Steady combustion
the basis for obtaining the desired amount of heat release.
Adequate combustion space
should be provided for driving the process.
Sufficient temperature
the combustion gases should be maintained.
Quantity of air supply
should is important in achieving proper combustion.
Method of air supply
another vital factor of efficient combustion.
• So considering all these requirements, there is a need of a combustion equipment.
Chain Grate
Spreader type
Stoker fired
10
AAiT School of Mechanical and Industrial Engineering - SMIE 10
Combustion Mechanism &equipment
Advantages of stoker firing Disadvantages of stoker firing
A power operated fuel feeding mechanism and
grate Construction is complicated.
Large quantities of fuel can be fed into the Capital cost is high
furnace. Thus greater combustion capacity is There is always a certain amount of loss
achieved, of coal in the form of riddling through
Poorer grades of fuel can be burnt easily. the grates.
A greater flexibility of operations assured
Steam demand due to load fluctuations
Less smoke produced
on plant can not be met efficiently
Generally less building space is necessary
Can be used for small or large boiler units Excessive wear of parts.
Very reliable , maintenance charges are their more costs of operation and
reasonably low repairing resulting from high furnace
Stoker save labor of handling ash and are self- temperatures.
cleaning.
better furnace conditions can be maintained by
feeding coal at a uniform rate.
save coal and increase the efficiency of coal firing
11
AAiT 3/25/2019 School of Mechanical and Industrial Engineering - SMIE 11
Combustion Mechanism &equipment
Types of stoker :- based on way of feeding Coal on grate
• A grate is used at furnace bottom to hold a bed of fuel.
• There are two ways of feeding coal on to the grate
Overfeed stockers
under feed stockers.
3/25/2019 16
AAiT School of Mechanical and Industrial Engineering - SMIE 16
Combustion Mechanism &equipment
Spreader stoker • The coal burns on this stoker remains partly in suspension
and partly on the grate.
• The spreader stoker installation consists of variable
feeding device:-
a mechanism for throwing the coal uniformly on
the grate and with suitable openings for admitting
the air.
• Air supplied by F.D. fan enters the furnace through the
openings provided in the grate.
• A portion of this air is used to burn the fuel on the bed
and remaining air is used to burn volatile matter in
suspension.
• Secondary supply of air creates high turbulence and
complete the combustion of volatile matter and
suspended particles.
• Spreader stokers capable of burning any type of coal.
• The fuel feed rate and the supplied to the boiler can be
controlled by controlling the feed to the hopper are by
controlling the spreader speed.
Advantages: Disadvantages:
• Greater flexibility and better response. • Initial cost is high and occupies a large space.
• Less power consumption • Dryer is essential
• Burner operation is independent of coal • Operation and maintenance cost are high
preparation. • Coal transportation system becomes more
• The fan handles only air therefore no problem of complex.
excessive wear of fan blades. • The overall power consumption per ton of coal
• Pulverizer can be shut down where there is handled is higher than unit system due to high
enough reserve of pulverized coal. power consumption by auxiliaries.
• Offers good control over the fineness of coal • The operation and maintenance charges are
• Less labor higher than unit system of same capacity.
• Pulverized capacity is low • There is possibility of fire hazard due to the
stored pulverized coal.
3/25/2019 41
AAiT School of Mechanical and Industrial Engineering - SMIE 41
Combustion Mechanism &equipment
THANK YOU