3M Traffic Safety and Security Division

Teknologi Reflective Sheeting

7 3M Confidential. © 3M 2015. All Rights Reserved.

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10 3M Confidential. © 3M 2015. All Rights Reserved.

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Perkembangan Teknologi Retroreflektif 3M

 Exposed lens technology (1930s)

 Enclosed lens technology(1940s)
 Encapsulated lens technology(1970s)
 Prismatic LDP sheeting(1980s)
 Prismatic VIP sheeting (1990s)
 Prismatic High Intensity (2000s)
 Full Cube technology (2000s)

11 3M Confidential. © 3M 2015. All Rights Reserved.

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Luminance

12 3M Confidential. © 3M 2015. All Rights Reserved.

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Satuan Pengukuran
Intensitas cahaya yang keluar =
Candela cd

Illuminance: cahaya yang jatuh di

permukaan lux

Luminance: cahaya yang dikembalikan

oleh permukaan
Intensity / unit area
cd / m2

Coefficient of Retroreflection: RA
Luminance / Illuminance
cd / m2 / lux
13 3M Confidential. © 3M 2015. All Rights Reserved.
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Teknologi Retroreflektif

Glass Bead Technology

14 3M Confidential. © 3M 2015. All Rights Reserved.

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15 3M Confidential. © 3M 2015. All Rights Reserved.

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Teknologi Retroreflektif
Microprism Technology

16 3M Confidential. © 3M 2015. All Rights Reserved.

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17 3M Confidential. © 3M 2015. All Rights Reserved.

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Observation Angle

Observation
angle ( )

18 3M Confidential. © 3M 2015. All Rights Reserved.

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Observation Angle

175 ft 350ft 750ft

Dover
(53m) (107m) (230m)
2.25o 1.0o 0.50o

Dover

1.0o 0.50o 0.20o

19 3M Confidential. © 3M 2015. All Rights Reserved.

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Observation Angle
Membutuhkan Nilai Ra Untuk
Observation
Angle yang lebih
tinggi untuk
Truck
Camera 21 Camera 50 inches
inches above
above Headlight
Headlight

20 3M Confidential. © 3M 2015. All Rights Reserved.

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Entrance Angle

Entrance Angle ( )

21 3M Confidential. © 3M 2015. All Rights Reserved.

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Entrance Angle

• Peletakan Rambu

• Jarak Kendaraan

• Jarak Tikungan

• Radius
Kelengkungan

• Sudut Pandang Rambu

22 3M Confidential. © 3M 2015. All Rights Reserved.

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Entrance Angle
Entrance Angle meningkatan pendekatan kendaraan dengan ramb
26
° 12
°

Rambu kritikal
Jalan dengan multi lajur pada
persimpangan
140

420 450

Jalan
Lengkun
g
23 3M Confidential. © 3M 2015. All Rights Reserved.
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 3M Traffic Safety and Security Division

Standar dan Regulasi Mengenai Perambuan

Traffic Signing Safety Solutions
•Full cube Technology 2005’s

•Fluorescent Technology 1990’s

•Diamond Grade™ VIP Sheeting 1990’s

•Diamond Grade™ LDP Sheeting 1980’s

•High Intensity Grade Sheeting 1970’s

•Engineer Grade Sheeting 1940’s

•Exposed Lens Sheeting 1930’s

26 3M Confidential. © 3M 2015. All Rights Reserved.
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27 3M Confidential. © 3M 2015. All Rights Reserved.

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28 3M Confidential. © 3M 2015. All Rights Reserved.

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29 3M Confidential. © 3M 2015. All Rights Reserved.

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30 3M Confidential. © 3M 2015. All Rights Reserved.

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31 3M Confidential. © 3M 2015. All Rights Reserved.

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Standar dan Regulasi Mengenai Perambuan

MUTCD Sign Maintenance Methods
“Manual on Uniform Traffic Control Devices”

“… Satu atau lebih dari metode penilaian atau

manajemen berikut harus digunakan…”
•Inspeksi Penglihatan pada malam hari
•Pengukuran nilai retroreflektif
•Pengukuran penempatan rambu
•Pergantian lapisan material rambu
•Rambu pengontrol
•Pekriraan kebutuhan rambu berdasarkan studi teknis
•Kombinasi dari beberapa metode di atas

32 3M Confidential. © 3M 2015. All Rights Reserved.

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SPESIFIKASI TEKNIS RAMBU UKURAN 75 X 75 TIANG TUNGGAL

NO URAIAN SPESIFIKASI DETAIL

1 Ukuran Rambu
2 Bahan Lembar Retroreflektif
75 x 75cm
• Warna dasar tipe 4 (ASTM D4956)
• Simbol, angka dan Huruf tipe 4 (ASTM D4956)
• Khusus rambu larangan dengan kata-kata
warna dasar tipe 1 ( ASTM D4956) dan symbol,
angka dan huruf tipe 11 (ASTM D4956)
• Tidak mengakomodasi aplikasi tinta (fully
lembaran retroreflektif)
• Permukaan lembaran reflektif rata dan halus
serta bagian belakang dilengkapi dengan
perekat berjenis precoated adhesive
• Garansi retroreflektif minimal 7 tahun

34 3M Confidential. © 3M 2015. All Rights Reserved.

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TEKNOLOGI PRISMATIK

Contoh Aplikasi DG3 on EG 3200 Series

Warna
Jenis
Putih Kuning Merah Biru Hijau

EG 3200 Series 70 50 14 4 9

DG3 570 430 115 26 57

35 3M Confidential. © 3M 2015. All Rights Reserved.

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SPESIFIKASI TEKNIS RAMBU PENDAHULU PETUNJUK JALAN

NO URAIAN SPESIFIKASI DETAIL

1 Ukuran Rambu
2 Bahan Lembar Retroreflekti
180cm X 120cm
• Warna dasar tipe 4 (ASTM D4956)
• Simbol, angka dan Huruf tipe 11 (ASTM D4956)
• Tidak mengakomodasi aplikasi tinta (fully
lembaran retroreflektif)
• Permukaan lembaran reflektif rata dan halus
serta bagian belakang dilengkapi dengan
perekat berjenis precoated adhesive
• Garansi retroreflektif minimal 7 tahun

36 3M Confidential. © 3M 2015. All Rights Reserved.

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3M Teknologi Prismatic Sheeting

Siang Hari Malam Hari
Terlihat dengan Jelas Penglihatan Minim

Angka kecelakaan malam hari di U.S. 4 kali dari siang hari

37 3M Confidential. © 3M 2015. All Rights Reserved.

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Kebutuhan Pengemudi Tua:

• Membutuhkan cahaya lebih dan rambu yang terlihat
• Kebutuhan akan cahaya dua kali lipat setiap 13 tahun
• Membutuhkan reaksi yang lebih

38 3M Confidential. © 3M 2015. All Rights Reserved.

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Kebutuhan Pengemudi berdasarkan Usia

20 Year-Old

60 Year-Old
40 Year-Old

39 3M Confidential. © 3M 2015. All Rights Reserved.

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Jumlah cahaya yang tersedia untuk rambu lalu lintas bervariasi

tergantung pada posisi tanda dan kendaraan.

17 % 14%

100% 22%

40 3M Confidential. © 3M 2015. All Rights Reserved.

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Dengan kurang cahaya yang tersedia pada

rambu, bagaimana kita membuat rambu
lebih terlihat untuk driver?

41 3M Confidential. © 3M 2015. All Rights Reserved.

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Glass Beads as Retroreflectors

EG
SEG
HI

Hanya 28% dari permukaan glass beads

dapat mengembalikan cahaya

42 3M Confidential. © 3M 2015. All Rights Reserved.

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Cahaya yang masuk tepi

tidak memantulkan cahaya

65% dari permukaan cube

yang dapat mengembalikan
cahaya

43 3M Confidential. © 3M 2015. All Rights Reserved.

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Full Cube Corner Optics

100%
Permukaan
Full Cube
dapat
memantulkan
cahaya

44 3M Confidential. © 3M 2015. All Rights Reserved.

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Truncated Cube Corners

(200x)
Making Full Cube Corner Optics
45 3M Confidential. © 3M 2015. All Rights Reserved.
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Truncated Cube Corners

(200x)
46 3M Confidential. © 3M 2015. All Rights Reserved.
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Truncated Cube Corners

(200x)
47 3M Confidential. © 3M 2015. All Rights Reserved.
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Truncated Cube Corners

(200x)
48 3M Confidential. © 3M 2015. All Rights Reserved.
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Truncated Cube Corners

(200x)
49 3M Confidential. © 3M 2015. All Rights Reserved.
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50 3M Confidential. © 3M 2015. All Rights Reserved.

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53 3M Confidential. © 3M 2015. All Rights Reserved.

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Full Cube Corners

54 3M Confidential. © 3M 2015. All Rights Reserved.

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Full Cube Corners

55 3M Confidential. © 3M 2015. All Rights Reserved.

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Full Cube Corners

56 3M Confidential. © 3M 2015. All Rights Reserved.

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Full Cube Corners

57 3M Confidential. © 3M 2015. All Rights Reserved.

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HIP DG3

58 3M Confidential. © 3M 2015. All Rights Reserved.

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Reflective Optics

Efisiensi Teori Optical %

100
90

75
Encapsulated Bead (Type III)

60 Micro Prismatic (Type IV)

65
%
45

30

28
15

59 3M Confidential. © 3M 2015. All Rights Reserved.

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Peralihan Pada Teknologi Reflective Sheeting

 Perbedaan Kondisi Aktual dan Efisiensi

Teori
― Jarak antara beads
― Perbedaan layer di belakang Engineering Beads
― Bagian luar (pelindung) pada encapsulated sheetings
• High Intensity Beaded

― Lapisan pelindung pada prismatic sheetings Percentage of Theoretical Efficiency

• All Prismatics 100 100

80
65 Glass Beads
60
Truncated Cubes
40 Full Cubes
28
20

0
Theoretical Efficiency

60 3M Confidential. © 3M 2015. All Rights Reserved.

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Reflective Sheetings

Reflective Sheeting Efficiencies

Diamond Grade™
60
58
DG3
50
40 Enclosed Bead
Encapsulated Bead
% 30 32
Truncated Cube Corner
20 Full Cube Corner
14
10 8
0
Reflective Sheeting Efficiencies

61 3M Confidential. © 3M 2015. All Rights Reserved.

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Engineer Grade

62 3M Confidential. © 3M 2015. All Rights Reserved.

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High Intensity

63 3M Confidential. © 3M 2015. All Rights Reserved.

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Truncated Cube Optics (Non-canted)

64 3M Confidential. © 3M 2015. All Rights Reserved.

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DG3 Full-Cube Optics

65 3M Confidential. © 3M 2015. All Rights Reserved.

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Sheeting Efficiency

Competitive truncated
Prismatic

DG3 Full cube

Prismatic


66 3M Confidential. © 3M 2015. All Rights Reserved.

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HIP DG3

67 3M Confidential. © 3M 2015. All Rights Reserved.

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Produk 3M
 Lembaran AFP
Reflektif
― AEGP Vertical Delineator
― EGP 3M Element
― HIP Stamark
― Diamond Grade
 Conspicuity
 Median
Marker
 Paku Marka

68 3M Confidential. © 3M 2015. All Rights Reserved.

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TEKNOLOGI PRISMATIK
ASTM Type IV

69 3M Confidential. © 3M 2015. All Rights Reserved.

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ASTM Type IV

ASTM Type XI
70 3M Confidential. © 3M 2015. All Rights Reserved.
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ASTM Type XI

71 3M Confidential. © 3M 2015. All Rights Reserved.

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ASTM Type XI

72 3M Confidential. © 3M 2015. All Rights Reserved.

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ASTM Type IV Tol Kanci Pejagan

73 3M Confidential. © 3M 2015. All Rights Reserved.

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ASTM Type IV
Angkasa Pura II
Soekarno Hatta
International Airport

74 3M Confidential. © 3M 2015. All Rights Reserved.

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High Intensity Grade Prismatic

Reflective Sheeting
75 3M Confidential. © 3M 2015. All Rights Reserved.
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Diamond Grade
76 3M Confidential.
DG3 Reflective Sheeting © 3M 2015. All Rights Reserved.
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CONSPICUITY (seri 983)

• Struktur- Berbentuk lensa prismatic dalam resin transparan, tahan lama yang didukung dengan tekanan
agresif dan perekat sensitif dan pelapis pelindung
• Retroreflection- Pada penglihatan kritikal and Entrance angle
• Warna- ASTME- 1164 and ASTM E-308
• Ketahanan pada kondisi sekitar
• Ketahanan terhadap kondisi cuaca
• Ketahanan terhadap panas
• Ketahanan terhadap karat – ASTM B-117
• Fleksibilitas

77 3M Confidential. © 3M 2015. All Rights Reserved.

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Aplikasi Conspicuity

78 3M Confidential. © 3M 2015. All Rights Reserved.

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MEDIAN MARKER
 Terbuat dari bahan thermoplastik kuat
Thermoplastic

 Meningkatkan penglihatan dan

kewaspadaan pada saat berdebu dan
Tepi dari stiker – disegel
dan tidak dapat dikupas kabut

Fluorescent Yellow Retro-  Bagian tepi terlindungi dari pencurian

reflective Sheeting
 Daya tahan produk lebih lama

3M Logo  Meningkatan keselamatan berkendara

terutama pada bagian jalan yang
terdapat median

79 3M Confidential. © 3M 2015. All Rights Reserved.

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Aplikasi Median Marker

Day time Dawn & Dusk

Night Night
80 3M Confidential. © 3M 2015. All Rights Reserved.
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Paku Jalan/ Paku Marka

 Kekuatan Tekan -20,000 Kg

 Aplikasi - Two Polymer Shank dengan
Epoxy; Meningkatkan Ketahanan
 Bahan - Polycarbonate
 Warna - Putih/ Merah/ Kuning
 Memiliki uji lab Calcoast ( ASTM 4280)

81 3M Confidential. © 3M 2015. All Rights Reserved.

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Aplikasi Paku Jalan

82 3M Confidential. © 3M 2015. All Rights Reserved.

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AFP

83 3M Confidential. © 3M 2015. All Rights Reserved.

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Aplikasi AFP

84 3M Confidential. © 3M 2015. All Rights Reserved.

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VERTICAL DELINEATOR
 Area besar untuk Polycarbonate outer sleeve
retro-reflective sheeting

 Menangkap perhatian White Retro-reflective sheeting

dari jarak jauh

 Bagian tepi tersegel

Red Retro-reflective sheeting
 Mengurangi
kesempatan untuk
pencurian
Powder coated metal body
 Ketahanan produk
lebih lama

85 3M Confidential. © 3M 2015. All Rights Reserved.

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3M ELEMENT Untuk kinerja disetiap cuaca, teknologi Glass

Beads saja tidak dapat mengakomodir
kebutuhan akan visibilitas!
Kondisi Kering Kondisi Basah

i i

Indeks Refraktif Indeks Refraktif

Optimal (RI) = Optimal(RI) = 2.4
1.8 - 1.9 - 2.5
Element yang Glass Bead
diaplikasikan yang
(yang di drop diaplikasikan
pertama) (yang di drop
Lapisan kedua)
Atas
Thermopl
astic
Intermix
Thermopl
astic
(2-3mm)

Jalan

Bahan pengikat Element Glass Bead

86 3M Confidential. Thermoplastic Intermix Intermix 3M Elements © 3M 2015. All Rights Reserved.
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STAMARK
• Tersedia dalam bentuk rol
• Menggunakan adhesive
• Terdapat 3M element didalamnya

– Mudah dalam pengaplikasian

– Retroreflektif tinggi
– Bekerja di segala cuaca

87 3M Confidential. © 3M 2015. All Rights Reserved.

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Pembuatan Rambu Menggunakan

Stiker Reflektif Prismatic

88 3M Confidential. © 3M 2015. All Rights Reserved.

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Cara Merubah Dari Stiker Menjadi Daun Rambu

Electro Cut Film

(ECF)
Stiker dan Stiker

Digital Printing-Durst
Printer
Sablon

89 3M Confidential. © 3M 2015. All Rights Reserved.

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Pedoman Aplikasi untuk Stiker Reflektif

I. Evaluasi Permukaan
Dua sifat Permukaan yang mempengaruhi
keberhasilan pengaplikasian stiker reflektif
1.Adhesi
• Pengecekan awal – tingkat kehalusan
permukaan,
• Kontaminasi jangka panjang
2. Pelepasan Gas
3. Sifat Material
4. Daya Tahan
90 3M Confidential. © 3M 2015. All Rights Reserved.
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1.1 Evaluasi Permukaan

• Tape Snap Test
• Water Break Test

Water Break Test

91 3M Confidential. © 3M 2015. All Rights Reserved.
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BAGAIMANA CARA
MEMBERSIHKAN
PERMUKAAN PLAT SEBELUM
MEMASANG STIKER

?
92 3M Confidential. © 3M 2015. All Rights Reserved.
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1.2 Persiapan Permukaan

Alumunium
Pembersihan Noda
Pembersihan Minyak
Pencucian (6-8 % asam fosfat atau Soda Api)
Pengelapan dan pengeringan
ACP
Pelepasan lapisan pelindung
Pengelapan dan pengeringan

93 3M Confidential. © 3M 2015. All Rights Reserved.

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2 Persiapan Stiker
Mencocokkan ketika stiker telah dipotong dari rol besar

94 3M Confidential. © 3M 2015. All Rights Reserved.

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ARAH PEMASANGAN POLA

STIKER REFLEKTIF 3M

?
95 3M Confidential. © 3M 2015. All Rights Reserved.
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Arah Pemasangan Stiker

Stiker Reflektif harus dipasang pada arah 0o atau 90o
Jangan menggabungkan stiker dengan pemasangan arah
yang berbeda.

96 3M Confidential. © 3M 2015. All Rights Reserved.

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Pemotongan Stiker

Metode Pemotongan
Menggunakan Tangan (Gunting atau Cutter)
Roll Cut- Slitting
Die Cut
Plotter Cut
Laser Cut

97 3M Confidential. © 3M 2015. All Rights Reserved.

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98 3M Confidential. © 3M 2015. All Rights Reserved.

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BAGAIMANA PEMASANGAN
STICKER REFLEKTIF KE PLAT

?
99 3M Confidential. © 3M 2015. All Rights Reserved.
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1 2

4 3

100 3M Confidential. © 3M 2015. All Rights Reserved.

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PEMBERSIHAN

1. Menggunakan lap yang lembut

2. Menggunakan sabun dengan pH netral
3. Setelah dibersihkan, di lap dengan lap kering
4. Pembersihan minimal 2x tiap tahun.

101 3M Confidential. © 3M 2015. All Rights Reserved.

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3M Certified Converter Program

102 3M Confidential. © 3M 2015. All Rights Reserved.

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3M Certified Converter General Requirement

Syarat Teknikal

• Memiliki Layout
Workshop
• Memiliki Mesin
Plotter
• Memiliki Mesin
Roll Aplikator
• Memiliki tempat
penyimpanan
material dan
rambu jadi

103 3M Confidential. © 3M 2015. All Rights Reserved.

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Layout

104 3M Confidential. © 3M 2015. All Rights Reserved.

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105 3M Confidential. © 3M 2015. All Rights Reserved.

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3M PRODUCT WARRANTY

108 3M Confidential. © 3M 2015. All Rights Reserved.

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Retroreflektif sheeting harus diterapkan secara merata di

seluruh permukan plat tanda dan akan mematuhi sepenuhnya.
Itu harus bebas dari twist, retak, lipatan atau luka, gelembung
udara dan noda lainnya

109 3M Confidential. © 3M 2015. All Rights Reserved.

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Examples of Unwarranted Road Signs

Retroreflektif sheeting harus diterapkan secara merata di seluruh permukan plat
tanda dan akan mematuhi sepenuhnya. Itu harus bebas dari twist, retak, lipatan atau
luka, gelembung udara dan noda lainnya

110 3M Confidential. © 3M 2015. All Rights Reserved.

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Retroreflektif sheeting harus diterapkan secara merata di

seluruh permukan plat tanda dan akan mematuhi sepenuhnya.
Itu harus bebas dari twist, retak, lipatan atau luka, gelembung
udara dan noda lainnya

111 3M Confidential. © 3M 2015. All Rights Reserved.

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3M Identification Label (610 series)

112 3M Confidential. © 3M 2015. All Rights Reserved.

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3M Warranty Letter Form 3M Warranty Letter

113 3M Confidential. © 3M 2015. All Rights Reserved.

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 us join hands…
Let

… and make Indonesia roads safer!!!

114 3M Confidential. © 3M 2015. All Rights Reserved.

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115 3M Confidential. © 3M 2015. All Rights Reserved.

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