INDUSTRIAL TRAINING

[15ME390L]

ALY FORD SERVICE

MK VIGHNESH
RA1611002010216
GENERAL SERVICE

• Oil change
• All lights and indicators checkup
• Wheel condition checkup
• Brake checkup
• Suspension checkup
• Filter changes
• Painting and washing
• Trial run
 Ford FigoPetrol Ford Figo Diesel

Engine Oil 10,000 Kms or 12 months

10,000 Kms or 12 months

To be replaced when Engine To be replaced when Engine

Oil Filter
Oil is replaced Oil is replaced

Engine Oil Type Ford WSS-M2C913-C Ford WSS-M2C913-C

To be replaced every 60000 To be replaced every 30000

Fuel Filter
Kms Kms
Every 20000 Kms. Cleaning in Every20,000 Kms. Cleaning in
Air Filter
every service every Service

Ideally Every 40000 Kms or 48 Ideally Every 40000 Kms or 48

Cabin AC Pollen Filter
month month
To be replaced every 40000 To be replaced every 40000
Spark Plug
Kms Kms
Brake Fluid, Clutch Fluid Every 20000 km Every 20000 km
Every 90000 km or 108 Every 90000 km or 108
Coolant
months months

Wheel Alignment &

Every 10,000 Kms Every 10,000 Kms
Balancing

Tyre Rotation Every 10,000 Kms Every 10,000 Kms

 ENGINE OVERHAULING

• The engine overhauling section deals with the repair and inspection of
faulty engines.
• The engine is removed and dissembled.
• The parts are cleaned properly.
• The fault in the engine is rectified and the engine is reassembled.
MAIN PARTS OF ENGINE
• i) Engine block xiii) Air compressor
• ii) Cylinder sleeve or bore xiv) Bearings
• iii) Piston xv) Oil pump
• iv) Crankshaft xvi) Feed pump
• v) Connecting rod xvii) Gasket
• vi) Cylinder liner xviii) Flywheel
• vii) Valves
• viii) Camshaft
• ix) Cylinder head
• x) Rocker arm
• xi) Atomiser
• xii) Turbocharger
STEERING BOX

• Steering is the collection of components, linkages, etc which allow an automobile to follow
the desired course.The primary purpose of steering is to allow the driver to drive the
vehicle.
• The main parts of the steering box are
• (i) Piston,
• (ii) Sector shaft with gear,
• (iii) Worm shaft with gear,
• (iv) Ball Bearings
• (v) Oil pump
BRAKE CHAMBER
• Brake is a mechanical device that inhibits motion by absorbing
energy from a moving system. Most breaks use friction for this
process

• SPEED GOVERNOR
• It is a device used to measure or limit speed of a machine such as an engine. Eg
centrifugal governor
GEAR BOX

• A gear box is a machine in a power transmission system which provides

controlled application of the power. The term transmission simply refers to the
GEARBOX that uses gears and gear trains to provide speed and torque conversions from a
rotating power source to another device.
• The main components of the gear box are
• (i) Counter shaft
• (ii) Main shaft
• (iii) Gears
• (iv) Bearings
FUEL INJECTION SYSTEM

• Fuel injection system supplies the required high pressure fuel into the
combustion chamber.
• They are of two types
• (i) Inline distribution pump
• (ii) Rotary distribution pump.
THANK YOU…