In Plant Training Report

At

Ichalkaranji Textile Development Cluster Ltd.

Submitted by

Miss. Raorane Siddhi Sunil

Miss. Ayare Sonali Dattatray
Miss. Pawar Manali Ashok

Submitted to

Department of Environmental Science

Shivaji University Kolhapur
Year 2018- 2019
What is CETP?
Effluent treatment plants need land for construction, capital cost, power and specialized
manpower for their operation and maintenance. Because of these constraints, small scale
industries can not afford to have their own effluent treatment facilities and therefore,
combined effluent from all small scale industries are to be brought to a centralized place for
treatment. This facility is called as common effluent treatment plant (CETP).
 Ichalkaranji Textile Development Cluster Ltd

Ichalkaranji is known as the Manchester of Maharashtra. Many textile industries are located
in this city. Some of them are small scale industries and some of them are medium scale
industries. The wastewater from this industries are passes to Ichalkaranji CETP. The Capacity
of Ichalkaranji textile CETP is 12 MLD.
 Profile of CETP

Ichalkaranji Textile Cluster

Name of Ministry/Department Department of Industrial policy and promotion
sanction No. 05/18/4/2005,DBA- 1Dated on 8th
April 2005.
2. Project Name 12 MLD Common Effluent Industrial Effluent
Treatment plant Drainage system
3. Project cost Rs. 1410.00 Lac Rs. 495.00 Lac
4. Central Government Grant Rs. 877.35 Lac Rs. 223.45 Lac
5. State Government/Ichalkaranji Municipal Rs. 766.65 Lac Rs. 384.55 Lac
Council /MPCB/Member Industries
Contribution
6. Total Expediture Rs. 1644.00 Lac Rs. 608.00 Lac
7. Scheme under which the project has been Industrial Infrastructure Up Gradation Scheme
taken (IIUS)
8. Date of starting the project 15th July 2007
9. Date of completion of project 20th March 2011
10. Implementing Agency Ichalkaranji Textile Development Cluster Ltd.
 Salient features of CETP

Sr.no. Particulars Details

1. Plot Area (m2) 10568
2. Built up area (m2) 2060
3. Domestic water requirement (m2/day) 10
4. Water requirement for polyelectrolyte 56
(m2/day)
5. Power requirement (mw) 1.0
6. Man power requirement 27
7. Number of textile units contribution to 62 processes units
effluent
Flow chart of CETP
Inlet water

Collection tank

Screening chamber

Grit chamber

Oil and grease chamber Treated water tank

Filter press
Equalization tank 1 and 2
Pressure sand filter

Decanter Flash mixer Activated carbon filter

Sludge thickener Primary

tank clarification Filter feed

Aeration tank No. 1

Secondary
Aeration tank No. 2 clarifier
Design of CETP
 Processes involved in wastewater treatments

Collection tank

The wastewater comes from textile industries into the collection tank through underground pipes.
Various floating materials and chemical content present in this wastewater.
a] Preliminary Treatment
1.Screening
Screening is the first unit operation at
any waste any wastewater treatment processes. It
involves involves the removal of large non
biodegra biodegradable and floating solids such as
plastic, small pieces of cloths etc.
Medium sized bar screens are used in
this CETP plant.

2.Grit removal
It is used to remove suspended inorganic
particles such as sandy and gritty matter
mm from wastewater,
Grit removal
Oil and grease trap
Removal of oil and grease from a waste water stream reduces the potential for equipment problems
to occur further downstreams.

b] Primary Treatments
1. Equalization tank

Equalization tanks are used to reduce

the amount of chemicals utilize
minimimize temperature variations ,
maintain the appropriate Ph level.
2.Flash mixer
When wastewater comes in the
flash flash mixer then lime,
polyelectrolyte polyelectrolyte and ferrous
sulphate sulphate added in this water.

3.Primary clarifier
It is used to remove solid
particulates particulates or suspended solids
from from wastewater.
Primary clarifier
c)Secondary Treatment
1.Activated sludge process
Wastewater aeration is the process
of adding air into water to allow
aerobic biodegradation of the
pollutant components.

Secondary clarifier
The secondary clarifier is used to
remove settable suspended solids.

Secondary clarifier
Coagulants added in water
Lime, polyelectrolyte and ferrous
sulphate these coagulants added
in water.

d)Tertiary Treatment
1.Activated carbon filter
Activated carbon filter is an
adsorptive process in which the
contaminants is attracted and
adsorbed into the surface of the
carbon particles.

Activated carbon filter

2.Pressure sand filter
Pressure sand filter consists of a multiple layer of sand with a variety in size and specific gravity.

Treated water tank: The water from tertiary treatment passes to the treated water tank.

Sludge thickener tank

Sludge thickening normally
refers to process of reducing
the free water content of
sludge.

Decanter
In decanter solid and liquid separate out and remaining wastewater passes to filter press.
Filter press

Four main components of filter press

1) Frame (Skeleton)
2) Filter plate
3) Manifold
4) Filter cloth
 Analysis of physicochemical parameters of wastewater
1) Dissolved Oxygen
2) Total dissolved solids
3) Total suspended solids
4) Mixed liquor suspended solids
5) Chemical oxygen demand
6) Biochemical oxygen demand
7) Chlorides
Daily analysis of wastewater quality parameters
Sr.no. Date Dissolved oxygen (mg/lit) TDS (mg/lit) outlet
4 MLD 8 MLD
1. 15/05/2018 2.3 2.0 2500
2. 16/05/2018 2.3 2.1 2800
3. 17/05/2018 2.4 1.9 3100
4. 18/05/2018 2.8 2.0 2300
5. 19/05/2018 2.3 1.8 2900
6. 21/05/2018 2.8 2.5 2400
7. 22/05/2018 2.9 2.7 3200
8. 23/05/2018 2.3 2.5 2600
9. 24/05/2018 1.9 3.0 2800
10. 25/05/2018 2.0 2.6 3300
11. 26/05/2018 2.8 3.0 2500
12. 28/05/2018 2.0 2.2 2700
13. 29/05/2018 1.9 2.1 2300
14. 30/05/2018 1.9 1.8 3400
15. 31/05/2018 2.0 1.8 2800
16. 1/06/2018 2.0 2.1 2600
17. 2/06/2018 2.0 1.8 3000
18. 3/06/2018 2.1 1.9 2400
19. 4/06/2018 2.3 2.1 2700
20. 5/06/2018 1.9 2.0 2200
21. 6/06/2018 2.2 2.0 3200
22. 7/06/2018 2.4 2.1 2600
23. 8/06/2018 2.1 2.0 2400
24. 9/06/2018 2.0 1.9 3400
25. 10/06/2018 2.1 2.0 2900
26. 11/06/2018 1.7 2.1 3100
27. 12/06/2018 1.8 2.4 2600
28. 13/06/2018 2.7 2.4 3000
29. 14/06/2018 2.1 1.9 2800
30. 15/06/2018 2.2 2.4 2700
Sr.no. Date MLSS(mg/lit) COD(mg/lit) BOD(mg/lit)
4 MLD 8 MLD Inlet Outlet Inlet Outlet
1. 15/05/2018 2800 3200 - - - -
2. 16/05/2018 2800 3000 5227.8 92.25 - -
3. 18/05/2018 2600 2800 - - - -
4. 19/05/2018 3000 3300 - - 402 27
5. 21/05/2018 3100 3000 - - - -
6. 22/05/2018 2800 3600 - - - -
7. 23/05/2018 3200 3000 3997.76 97.65 - -
8. 24/05/2018 2900 2700 - - - -
9. 25/05/2018 2800 3000 - - 372 24
10. 26/05/2018 2600 2800 - - - -
11. 27/05/2018 2700 2900 - - - -
12. 28/05/2018 2800 2900 - - - -
13. 29/05/2018 3200 3000 - - - -
14. 30/05/2018 3200 2700 3989.78 98.791 - -
15. 31/05/2018 2700 2900 - - - -
16. 1/06/2018 2800 2700 - - 414 21
17. 2/06/2018 2800 2500 - - - -
18. 3/06/2018 2500 2700 - - - -
19. 4/06/2018 3000 2800 - - - -
20. 5/06/2018 3200 2900 - - - -
21. 6/06/2018 3100 2800 3521.65 102.5 - -
22. 7/06/2018 3100 2700 - - - -
23. 8/06/2018 3000 2900 - - 426 26
24. 9/06/2018 2700 2900 - - - -
25. 10/06/2018 2600 2700 - - - -
26. 11/06/2018 2500 2800 - - - -
27. 12/06/2018 3500 3200 - - - -
28. 13/06/2018 2500 2600 3326.40 118.8 - -
29. 14/06/2018 2800 3100 - - - -

30. 15/06/2018 3300 2500 - - 428 25

 Safety of workers

How to ensure safety at CETP operation and maintenance

1. Use safety shoes with non slippery soles.
2.Do not mix chemicals without supervision of chemist or safety professional.
3.Check electrical equipment for safety before use or at least check if all cables are properly
insulated.
Conclusion

The Common Effluent Treatment Plant of Ichalkaranji is very good example of reuse of water.
Various treatments given to wastewater and treated water is passed to agriculture. The sludge
is produced which is hazardous. It passes to Ranjangoan.