Krauss Maffei

(KM 125-5)
Daftar Isi

Data Mesin
Bagian Mesin
Sequence Mesin
Data spesifikasi mesin

MODEL KM 125-520 C2

MACHINE NO. 61005633

YEAR OF MANUFACTURE 2004

TOTAL CURRENT 77 A

MAIN POWER FUSE 100 A

OPERATING VOLTAGE 3 PHASE 380 Volt

WEIGHT OF MACHINE 7.690 Kg

Bagian Mesin
Clamping Unit
Clamping unit
Clamping force 1250 kN
Mold opening force 70 kN
Traversing force opening/closing platen 35/28 kN
Clamping platen (hxv) 745x770 mm
Clear width (hxv) 470x470 mm
Maximum daylight 900 mm
Mold installation height min. 300 mm
Mold opening stroke 600 mm
Ejector stroke 150 mm
Ejector force forward/backward 22/10 kN
Bagian Mesin
Injection Unit Injection unit1
Working capacity
SP 520
520
Injection unit1
Working capacity
SP 520
520
Screwdiameter 40 45 50 mm Screwdiameter 40 45 50 mm
L/D ratio 23 20 18 at screw speed
Injection pressure 2377 1878 1521 bar Plasticizing flow
Swept volume 217 275 340 cm Standard PS 28 36 45 g/s
Shot weight PS 198 250 309 g ZE PS 36 45 56 g/s
Injection flow 126 159 196 cm /s Pumpmotor rated output 22 kW
Screwspeed Standard / ZE 307/391 r/min Equipment C2 with reservoir
Injection flow withreservoir 377 47 589 cm
as of SP 4350Stage 1 / Stage2 r/min
7 /s
Standard / Stage 1PS 25 31 39 g/s
Screwspeed 356/446 1/mi
ZE / Stage 2PS 31 40 49 g/s n
Nozzle contact force 84 kN at screw speed
Pumpmotor rated output 18.5 kW Plasticizing flow
Installed heating capacity 13 kW Standard PS 28 36 45 g/s
Control zones, barrel heating 5 ZE PS 36 45 56 g/s
Dry cycles (Euromap 6) 1900 1/h Pumpmotor rated output 22 kW
Oilfilling 345 l Equipment with electric screw drive
Dimensions and weights Screwdrivepower 20 kW
Net weight with control cabinet 6.0 t Screwspeed rated/maximum 256/410 r/min
Length x Width x Height 4.48x1.51x2.19 m
Max. mold weight 1485 kg
Plasticizing unit, max. weight 50 kg
Plasticizing unit, length 1000 mm
Equipment C2
Injection flow 143 181 224 cm /s
Bagian Mesin
Clamping Unit

Sistem Hydraulic

Metode buka/tutup mould dengan menggunakan

sistem silinder hidrolik dan Intensifier sebagai
modul pengunci gerakan mould.
Bagian Mesin
Clamping Unit
Cylinder (clamping unit)
Moving Platen

Stationary Platen Control Panel

Bagian Mesin
Clamping Unit

Moving Platen

Cylinder (Ejector)
Bagian Mesin
Clamping Unit

1. Moving Platen

2. Fixed Platen

3. Support Platen

4. Guide Column

5. Machine Base

6. Hydraulic Ejector
Bagian Mesin
Mould 1 2 3 4 5 6
1. Moving Platen

2. Support Plate

3. Mould Core

4. Mould Cavity

5. Support Plate

6. Fix Platen
Bagian Mesin
Mould
Heater and Thermocouple

Hot Runner Mould

Pada proses produksi tertentu yang mengaplikasikan

hot runner, di butuhkan piranti tambahan berupa
Master Temperature Control (MTC) yang di pasang
Secara External.
Bagian Mesin
Injection Unit
Hydraulic motor
Hopper Cylinder (screw)

Cylinder (injection unit)

Bagian Mesin
Injection Unit

1.Screw barel
2.Traverse cylinder
3.Clamping wedge
4.Screw coupling
5.Injection piston
6.Drive shaft
7.Drive motor
8.Precision linear
control
9.Support bar
Bagian Mesin
Injection Unit

Barrel Barrel Heaters

Bagian Mesin
Injection Unit

Barrel
1. Ejection zone
2. Compression
zone
3. Feed zone

1. Screw tab
2. Screw
3. Barel unit
4. Material hopper
Bagian Mesin
Tabung akumulator

• Berisi gas Nitrogen (N2)

dengan tekanan ±
125bar

• Mampu menyimpan
tekanan hidrolik (max
250bar)

• Membantu memberikan
tekanan di saat mesin
membutuhkan volume
tekanan lebih besar
Machine Sequence

Mould closing

Clamping build up Clamping force

release
Injection unit
advance Mould opening

injection

Holding pressure

cooling plasticizing

decompressi
Machine Sequence

C1

Mould Close
Sequence Control Control Power Actuator
Signal Valve Valve

Mould S165 Y166 C1

Closing 5X32.p Y100 H10/11
- Y010
5X16-16 Y111

C2 Pressure On S165 Y166 C2

5X16-16 Y111
5X16-9 Y300 HC30
Machine Sequence

CA

CX
CB

Injection
Sequence Control Control Power Actuator
Signal Valve Valve

Injection 5X14-8 Y400 - CA , CB

unit foward

Injection 5X14-6 Y521 H52 CX

Machine Sequence

CC

Plasticizing
CD

Sequence Control Control Power Actuator

Signal Valve Valve

Plasticizing 5X14-6 Y521 HM53

5x14-7 Y530

Screw Suckback 5x14-11 Y510 HC53

5X14-6 Y521 H52

Injection Unit 5x14-12 Y410 - CC,CD

Return
Machine Sequence

Mould Open
Sequence Control Control Power Actuator
Signal Valve Valve

Mould 5X32 Y110 -

Open Y310 HC31 -
-
C1 , C4

Pressure 5X16-17 Y310 HC31 C2, C3

Off/release -
-
-

Sv p