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AHU-KIT

CONTENTS

1 Product Introduction

2 Installation
1 Product Introduction
Main Parts

Control Box EXV Box


Product Line

Model GMV-N36U/A-T GMV-N71U/A-T GMV-N140U/A-T GMV-N280U/A-T GMV-N560U/A-T

Power supply 220-240V/1Ph/50Hz & 208-230V/1Ph/60Hz

Cooling
2.8/3.6 4.5/5.6/7.1 9.0/11.2/14.0 22.4/28.0 45.0/50.4/56.0
Capacity/KW

Heating
3.2/4.0 5.0/6.3/8.0 10.0/12.5/16.0 25.0/31.5 50.0/56.5/62.5
Capacity/KW

EXV Box
203×326×85 203×326×85 203×326×85 203×326×85 246×500×120
Dimension

Control Box
334×284×111 334×284×111 334×284×111 334×284×111 334×284×111
Dimension
AHU&ODU Combination

Model Cooling capacity Recommended ODU Capacity requirement

2.8KW GMV-**WM/* series


GMV-N36U/A-T
3.6KW GMV5 MINI&SLIM series
4.5KW The total capacity for
GMV-**WM/* series AHU and the IDU should
GMV-N71U/A-T 5.6KW
GMV5 MINI&SLIM series be 80%-90% of ODU
7.1KW
capacity.The capacity of
9.0KW
GMV-**WM/* series AHU can’t be more than
GMV-N140U/A-T 11.2KW
GMV5 MINI&SLIM series 30% of the ODU.AHU-
14.0KW
KIT can be connected
22.4KW GMV-224WM/* independently.The total
GMV-N280U/A-T
28.0KW GMV-280WM/*, GMV-335WM/* capacity of AHU should
45.0KW GMV-450WM/* be 80%-100% of ODU.
GMV-N560U/A-T 50.4KW GMV-504WM/*
56.0KW GMV-560WM/*

Remark:For 560 model,only one-to-one connection.


Operation Range

AHU-KIT should be installed indoor,and indoor


temperature range from 5 to 40℃.

Fresh air temp range:


-7 to 45℃

If fresh air temp is 20 to


35℃ under cooling mode,
16 to 24℃ under heating
mode,then fresh air can be
up to 100%.
2 Installation
Preparation for Installation
AHU Recommendation

Notes:
a) The capacity of heat exchanger is obtained at these test conditions: evaporation temperature at air outlet of
heat exchanger is 6℃, overheating degree of heat exchanger is 5℃ and the air return temperature is
27℃DB/19℃WB.
b) The heat exchanger of air handling unit is designed for R410A, and it’s working pressure is 4.2MPa.
c) Quantity of rows of heat exchanger: no more than 4 rows.
d) The diameter of copper pipe of heat exchanger is no more than 12.7mm. 9.52mm is recommended.
DIP Switch
Capacity DIP switch “S1” setting:

“ON” position stands for “0”,the opposite position stands for “1”.
DIP Switch
Capacity DIP switch “S1” setting:
Installation Location
(1) The EXV box can be installed inside and outside. The control box should be installed inside.
(2) Do not install the EXV box in or on the outdoor unit.
(3) Choose a flat and strong mounting surface.
(4) Make sure there is enough space for future maintenance.
(5) Make sure the EXV is installed in an upright position.

Control Box EXV Box


Communication Wire

Requirements of communication wire between ODU and AHU-KIT

Wire Type Total Length Wire Diameter Remark

If the wire diameter is 2×1 mm2,


RVV L≤1000m ≥2×0.75(mm2) the communication length can be
increased to 1500m in maximum.

Requirements of communication wire between AHU-KIT and WRC

Wire Type Total Length Wire Diameter Remark

Total length of
RVV L≤250m ≥2×0.75(mm2) communication wire
cannot exceed 250m
Power Cord
Piping Connection
Piping Connection

Remark:Not for 560 model


Piping Connection

OR
Piping Connection

1. Air handling unit


2. Connection pipe from EXV box to Air handling unit
3. EXV box
4. Liquid pipe
5. Gas pipe
Notes:
1. Height difference “A” should be within 2m.
2. Liquid pipe distance “L” should be within 2m.
EXV Box Installation

A. Inlet pipe from ODU


B. Outlet pipe to AHU
C. Wire clamps

(1) Prepare the inlet/outlet field piping just in front of


the connection (do not braze yet).
(2) Remove the wire clamp (C) by unscrewing 6xM4.2.
(3) Braze the field piping.
(4) Secure the wire clamp (C) in place again (6xM4.2).
(5) Make sure that field pipes are fully insulated. Make
sure that there is no gap between both ends in order
to avoid condensation dripping (finish the connection
with tape eventually).

Notes: Make sure to cool the filters and valve body with a wet
cloth and make sure the body temperature does not exceed
120°C during brazing.
Control Box Installation

L......................... Live
N........................ Neutral
..................... Protective earth (screw)
H........................High gear of fan
M........................Middle gear of fan
L........................ Low gear of fan
1/2........................ Lines of fault signal from external feedback
D1/D2........................Communication wires
H1/H2........................Wired controller
Control Box Installation

Notes:
(1) The H, M, L of fan gear lines and the 1, 2 of Lines of fault signal from
external feedback are shorted by the factory default.
(2) Neutral line of fan connects to the N.
(3) The lines of fault signal from external feedback are connected to the 1,
2.The line is a dry contact and closed normally. If the line is closed, it represents
no fault and the system operates normally; if the line is disconnected, it
represents malfunction and the system will stop.
(4) Disconnect the short cable between 1 and 2 when there is fault signal, and
connect the signal cable to 1 and 2.
(5) Pull the wires inside through the screw nut and close the nut firmly in order
to ensure a good pull relieve and water protection.
(6) The cables require an additional pull relief. Fixing the cable with the wire
clamp.
(7) Thermistor cable and remote controller wire should be kept away from power
cable in a distance of at least 50mm.
Thermistor Installation

Location:
(1) Liquid(RT2)
Install the thermistor behind the distributor on the coldest pass of the heat
exchanger (contact your heat exchanger dealer).

(2) Gas (RT4)


Install the thermistor at the outlet of the heat exchanger as close as possible
to the heat exchanger.

(3) Air Thermistor


The air thermistor (RT1) can be installed in the space which needs
temperature control, or the inlet scoop of air handling unit.
Wiring Diagram

Referring to the circuit diagram, connect the EXV and Wired Controller to
the circuit-board of control box.
Cable Connection
Cable Connection
Cable Connection
System Setting
Error Code

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