Professional Documents
Culture Documents
COLLEGE OF ENGINEERING
DEPARTEMENT OF ELECTRICAL
POWER TECHNOLOGY
July, 2014
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Industrial installation.
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Course breakdown
I. Measuring Instruments
II. Electric symbols and wiring
III.Switches, Relay & Contactors
IV.Types of Connections of motor
V. Speed control of a three phase induction motors
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I. Measuring instruments
Introduction
An electric meter is a device used to measure the electrical
characteristics of an electrical circuit.
Electric meters are available in many different types and
designs and must be selected for their use in the industry.
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Meters may be made in a combination and mounted in
one case, or they may be completely separate.
Figure-2
(a) Analog clamp-on ammeter
with volt-ohm function (b) Analog volt-ohm meter 8
Figure-3 (c) Digital clamp-on ammeter (d) Digital volt-ohm meter
with volt-ohm function 9
While analog meters depend on a magnetic field to move
the needle, the digital meter makes use of Ohm’s law to
measure and display the electrical characteristics of the
circuit.
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NB: Never clamp the jaws of the meter around two wires to obtain an ampere reading.
If the current flows in the wires are opposite, as they often are, the meter will read zero
because the current flows cancel each other out. If the current flows are not opposite,
the meter will read the current draw in both conductors.
Figure-5: Technician using clamp-on ammeter to read the current draw of a compressor
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VOLTMETERS (voltage measurement)
The voltmeter is used to measure the amount of
electromotive force available to a circuit or load.
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OHMMETERS (resistance measurement)
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The ohmmeter works much like the ammeter and the
voltmeter except for the small current that is supplied
from the internal power source.
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Megger (The insulation resistance (I.R) test)
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Insulation resistance (I.R) is a critical parameter as it’s
directly related to
personal safety
safety of machinery and
power reliability.
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II. Electric symbols and wiring
symbols are used in wiring diagrams to represent
system components such as compressors, indoor fan
motors, thermostats, pressure switches, motors and
heaters.
Industry technicians must be able to identify most
symbols and know where to look up the remainder.
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(a) Symbols for switches: An electric switch is a device that opens and closes
to control some load in an electric circuit.
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(b) Symbols for loads: Loads are electric devices that consume
electricity to do useful work. 29
(c) Symbols for safety controls
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The three types of circuits are
Series
Parallel and
series parallel
SERIES CIRCUITS
The series circuit allows only one path of current flow
through the circuit.
All devices are connected end to end within a series
circuit.
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Example:
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Figure-13: Series circuit with three switches controlling an electric motor.
PARALLEL CIRCUITS
The parallel circuit has more than one path for the
electron flow.
Figure-14: Parallel circuit with four components; each component is supplied with
120 volts.
SERIES-PARALLEL CIRCUITS
A series-parallel circuit is a combination circuit made
up of series and parallel circuits and is used only
sparingly in the industry.
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Example
Switching arrangements
Two-way switching
Intermediate switching
One-way switching
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One-way switching
The most basic circuit possible is the one-way switch
controlling one light, as shown in Figure below.
In this system, one terminal of the one-way switch
receives the switch feed; the switch wire leaves from
the other terminal and goes directly to the luminaire
(a).
Once operated, the switch contact is held in place
mechanically and therefore the electricity is
continually flowing through to the light (b).
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Figure : One-way switching
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Two-way switching
Sometimes we need to switch a light on, or off, from
more than one location, e.g. at opposite ends of a long
corridor. When this is required, a different switching
arrangement must be used, the most common being the
two-way switch circuit.
In this type of circuit, the switch feed is feeding one
two-way switch, and the switch wire goes from the other
two-way switch to the luminaries.
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we supply the switch feed terminal, point (A).
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Switching of lighting circuits
By connecting together the two two-way switches we
now have the ability at each switch to either energise
the switch wire going to the light or to de-energise it.
Case-1: the luminaire is off
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Case-2: the luminaire will now come on.
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Two-way switch controlling two lamps
Intermediate switching
If more than two switch locations are required, e.g. in a
long corridor with other corridors coming off it, then
intermediate switches must be used.
The intermediate switches are wired in the ‘strappers’
between the two-way switches. The action of the
intermediate switch is to cross-connect the ‘strapping’
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wires.
Any number of intermediate switches may be used
between two-way switches and they are all wired into
the ‘strappers’. In other words, an intermediate switch
has two positions.
the switch contact positions.
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Figure below shows an arrangement where the switch
wire is de-energised and therefore the luminaire is off.
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the switch feed along another section of the ‘strappers’
and energise the switch wire terminal, and therefore the
luminaire will come on,
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III. Relays , contactors, Switches and safety devices
Relays
A relay is a simple electromechanical switch made up of
an
electromagnetic core and its associated coil
a set of contacts
Springs
armature and the mounting.
An electric signal (Voltage) gets sent to the coil creating a
magnetic field, closing the armature, which closes
Normally Open (N.O.) and opens Normally Closed
(N.C.) Contacts.
Relays control current flow in a circuit based on signals
obtained from an information source. 51
Relays are electrically operated control switches, and are
classified according to their use as
POWER RELAYS
CONTROL RELAYS.
Figure-16: Relay
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Figure-17:internal part of a relay
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Figure-18: internal part of break-make contact
The relay shown in figure above has contacts known as
"break-make" contacts because they break one circuit
and make another when the relay is energized.
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Figure-19: types of contact combinations
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To select a relay:
a) Identify coil voltage.
b) Identify maximum amperage and maximum voltage
going through contacts.
c) Identify how many sets of N.O. and N.C. contacts the
relay needs to switch at the same time.
Contactors
Contactors are used to electrically turn on or off high
current, non-motor loads or in motor loads where
overload protection is separately provided.
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The contactor operates by applying a control voltage to
the contactor coil. When the coil is energized, the
moveable contacts are closed against the stationary
contacts, thus completing a circuit (when the load is wired
to Normally Open contacts), or breaking a circuit (when
the load is wired to Normally Closed contacts).
A contactor does not provide overload protection.
Figure-20: a Contactor
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Motor-Starters
Motor-Starters are action devices that start and stop
motors and provide over-load protection. While the
core of a motor starter is a contactor, its ability to
provide over-load protection is the trait which makes
these items different than a simple contactor.
Figure-21: Motor-Starters
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MAGNETIC STARTERS
A magnetic starter is the same type of device as a
contactor in terms of the ampere rating of the device.
But the magnetic starter has a means of overload
protection in it, whereas the contactor has none.
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The poles of a manual switch are the number of contacts
that are included in the switch.
The throw indicates how the switch may be operated.
Figure-27.b: Thermostat
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Pressure switches: they are used for different functions
in modern control circuits. The purpose of the pressure
switch determines whether it opens or closes on a rise
or fall in pressure.
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SAFETY DEVICES
Safety devices are important in today’s modern systems.
Components are becoming more expensive each year.
Thus, it is vital that these components be protected from
adverse conditions such as low voltage, high ampere
draw, and overheating.
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Figure-33: The parallelogram method of adding three-phase
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vectors
In the delta connection, line voltage and phase voltage
are the same.
ELine = EPhase
Notice that the line current and phase current are different,
however. The line current of a delta connection is
higher than the phase current by a factor of the square
root of 3 (1.732).
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Formulas for determining the current in a delta
connection are:
ILine = IPhase x 1.732
and
IPhase = ILine /1.732
THREE-PHASE POWER
If line values of voltage and current are known, the
power (watts) of a pure resistive load can be computed
using the formula:
VA = √ 3 x ELine x ILine
If the phase values of voltage and current are known, the
apparent power can be computed using the formula:
VA = 3 x EPhase x IPhase
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V. Speed control of a three phase induction motor
Induction motor and general principle
Electric motors can generally be divided into several
types as shown in figure below:
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Three-phase totally enclosed fan-cooled
induction motor
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There are basically two types of induction motor that
depend upon the input supply
single phase induction motor
three phase induction motor.
single phase induction motor is not a self starting and
three phase induction motor is self starting.
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As a general rule, conversion of electrical power in to
mechanical power takes place in the rotating part of an
electric motor.
In dc motor the electric power is conducted directly to the
armature (i.e rotating part) through brushes and
commutator.
Hence, in this sence a dc motor can be called a
conduction motor.
However in ac motor, the rotor does not receive electric
power by conduction but by induction in exactly the same
way as the secondary of a 2-winding transformer receives
its power from the primary.
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That is why such motors are known as induction
motors.
Infact, an induction motor can be treated as a rotating
transformer i.e one in which primary winding is
stationary, but secondary is free to rotate .
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The term motor starting is used to describe a device
which is used to:
Safely apply power to an electric motor to cause it to
start up and run
Protect a motor from the effects of overloading or
single phasing
Safely disconnect a motor from the supply to stop it
Prevent the motor re-starting after a supply failure (
only where danger may exist )
This is referred to as No Volt Protection.
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Main starting modes
Direct on-line starting
Star-delta starting
Direct on-line starting(DOL)
The simplest form of motor starter for the induction motor
is the Direct On Line starter.
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An auxiliary contact on the contactor is used to maintain
the supply to the contactor coil after the start button is
released.
Control Circuit
The control circuit shows all the components or parts of
components required to control the motor.
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Where:
S0 = ‘OFF’ Push butto
S1 = ‘ON’ Push butto
K1 = Main contactor
F1 = Main circuit fuse
F2 = Overload relay
F3 = Control circuit fu
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In spite of its advantages (simple equipment, high
starting torque, fast start, low cost), direct on-line
starting is only suitable when:
the power of the motor is low compared to that of the
mains, which limits interference from inrush current,
the machine to drive does not need to speed up
gradually or has a damping device to limit the shock of
starting,
the starting torque can be high without affecting
machine operation or the load that is driven.
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Types of motor control mechanism
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Reversing the direction of rotation of three phase
induction motor
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If the phase sequence of supply to the motor winding is
changed by interchanging any two phase leads, the
direction of the revolving fields is reversed.
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Where:
Stop : 'OFF' Push button
For : 'ON Clockwise' Push button
Rev : 'ON Anti-clockwise' Push b
K1 : Clockwise contactor
K2 : Anti-clockwise contactor
F1 : Main circuit fuses
F2 : Overload relay
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Sequence starting of two motors automatically
Two three phase induction motors are to be started in
sequence (one after the other) direct on line
automatically by pressing single push button.
when START push button is pressed motor number one
should start and after a preset time, motor number two
should automatically start.
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ADVANTAGES OF STAR DELTA STARTER:
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DISADVANTAGES OF STAR DELTA STARTER:
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d ) If the motor does not reach at least 90% of its rated
speed at the time of switching from Star to Delta the
current peak will be as high as in a D.O.L. start, thus
causing harmful effects to the contacts of the
contactors and the connection system brings no
advantage to the electrical system
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Hence large type motors with heavy starting currents are
first connected in star, and then when the starting fall in
delta. Then this of course means that all six of the ends of
the windings must be brought to termination outside the
case.
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Figure-37: Main circuit (power circuit) for star-delta starter
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