Prof. R . C . Katdare Department of Civil Engineering Dr. D. Y. Patil School Of Engineering Lohgaon, Pune – 412105.
Academic Year 2018-19
Contents of Seminar • Introduction • Mixing Process • Quality Control Of RMC • Testing Of Raw Material , Fresh Concrete & Hardened Concrete • Merits & Demirits Of RMC • Difference between RMC & Site Mix Concrete
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Introduction
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• INTRODUCTION • Concrete is one of the major components of a structure, particularly a multi-storied structure, where in it • accounts for 30% - 50% of the total cost. Concrete is the most universal of all the construction material and is • frequently considered as the most economical one and is strong and durable material. The quality of concrete has • also a very direct effect on the strength & durability of the structure as a whole. There are things which found • fewer advantages to produce concrete on a worksite than RMC. Bags of cement, sand, aggregate (gravel) & • possibly other additives must be delivered to the construction area. A supply of clean water is also necessary, • along with a rented concrete mixing hopper. Even after all the dusty & heavy ingredients have been loaded into • the hopper, one small error in the wet/dry ratio of ingredients can render an entire batch of concrete unusable. • Quality of concrete is under threat for various reasons resulting in deficient product.
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Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 5 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 6 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 7 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 8 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 9 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 10 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 11 Quality Control Of RMC Statistical Quality Control can be effectively applied to RMC industry for online (during production) and also offline (before and after production) quality monitoring and control. Forward control basically deals with procedures of quality control to be followed before the production process. This covers (i) materials storage, (ii) monitoring of quality of materials, (iii) modification of mix design, (iv) Plant maintenance, (v) calibration of equipment and (vi) plant and transit mixer condition. Immediate control is concerned with instant action to control the quality of concrete during production or that of deliveries closely following production. This covers (i) weighing – correct reading of batch data and accurate weighing, (ii) visual observation and testing of concrete during production and delivery (assessment of uniformity, cohesion, workability, adjustment of water content Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 12 Testing Of Raw material Testing of Raw Materials, Fresh Concrete and Hardened Concrete: The incoming materials particularly raw materials like cement, coarse aggregate 10mm, coarse aggregate 20mm, fine aggregate, admixtures should be subjected to testing as per adopted acceptance sampling plan. A scheme for the basic tests to be conducted for raw materials, fresh concrete and hardened concrete (Annexure IV) along with their frequency of testing. 1) Mix Design: This is the step done the mix design is very important step. The various quantity of material is decided at this step. The tested or received material is supplied to the laboratory where Mix design is done. This laboratory should be approved or authorized to do the mix design. 2) Approved by Authority: In this step the manager in charge or panel of directors should approve the Mix Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 13 Testing Of Fresh Concrete & Hardened Concrete • from mix design unit is supplied, and this unit casts the cubes as per given mix design & verifies the target strength, if target strength, is satisfactory, then this Mix design is confirmed & data is send to central Mixture • plant as recipes. And if target strength is unsatisfactory then the data from Mix design is sand back for revision/redesign or resolutio. Receive in Coming Material:This step gives the idea to inventory stock, As and when required the material i.e. cement, sand, aggregates admixture is purchased. Testing and Inspection: This is the stage, where the quality of incoming material is checked, The three various activities are done quality checking, visual checks are the performed, and if the same material from same source is coming at the stock, and the testing as per IS code is previously done. Acceptance sampling is next step this gives the requirement of field tests e.g. fields tests on aggregates & cement if necessary are carried out. But if any material coming from new location or material with new brand, the laboratory testing becomes necessary Dr. D. Y. Patil School of Engineering,Lohegaon, Pune. 14 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 15 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 16 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 17 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 18 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 19 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 20 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 21 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 22 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 23 Dr. D. Y. Patil School of Engineering,Lohgaon, Pune. 24 Thanks…!
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