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Petrocamp 2016
INTRODUCTION TO OFFSHORE STRUCTURAL ENGINEERING
1. INTRODUCTION
2. PLATFORM TYPES
3. DESIGN CRITERIA
4. DESIGN LOADS
5. STRUCTURAL ANALYSES AND DESIGN
6. FOUNDATION METHODS AND DESIGN
7. FABRICATION
8. LOADOUT AND TRANSPORTATION
9. OFFSHORE INSTALLATION
INTRODUCTION
INTRODUCTION
INTRODUCTION
INTRODUCTION
INTRODUCTION
INTRODUCTION
GENERAL
PURPOSE: Support facilities for necessary for Oil & Gas Drilling,
Production (Separation or Processing) and Export of Liquids & Gas.
Connection to pipelines.
Asia:
Largest Topside: Weight 17,000MT, Size 125x50meter footprint (Malaysia)
Largest Jacket: Weight 9,000MT (Malaysia)
Largest water depth: 1,330meter (Kikeh Spar Platform, Malaysia)
INTRODUCTION
BRIEF HISTORY
Grane Platform, North Sea. 40,000MT Topside & 18,000MT Jacket. © Norsk Hydro.
INTRODUCTION
PLATFORM TOPSIDES – BRIDGE LINKED FIELD
Accommodation (1 no.)
Flare Towers (2 nos.)
Riser (2 nos.)
Process,
Compression
& Export (2 nos.)
OTHER:
Substructures
(Jackets) (7 nos.)
Bridges (6 nos.)
1. INTRODUCTION
2. PLATFORM TYPES
3. DESIGN CRITERIA
4. DESIGN LOADS
5. STRUCTURAL ANALYSES AND DESIGN
6. FOUNDATION METHODS AND DESIGN
7. FABRICATION
8. LOADOUT AND TRANSPORTATION
9. OFFSHORE INSTALLATION
PLATFORM
2. PLATFORMTYPES
TYPES
Mooring Winch
Hull Pontoons
Hull Columns
Mooring
1. INTRODUCTION
2. PLATFORM TYPES
3. DESIGN CRITERIA
4. DESIGN LOADS
5. STRUCTURAL ANALYSES AND DESIGN
6. FOUNDATION METHODS AND DESIGN
7. FABRICATION
8. LOADOUT AND TRANSPORTATION
9. OFFSHORE INSTALLATION
DESIGN
3. DESIGNCRITERIA
CRITERIA
1. INTRODUCTION
2. PLATFORM TYPES
3. DESIGN CRITERIA
4. DESIGN LOADS
5. STRUCTURAL ANALYSES AND DESIGN
6. FOUNDATION METHODS AND DESIGN
7. FABRICATION
8. LOADOUT AND TRANSPORTATION
9. OFFSHORE INSTALLATION
DESIGN
4. LOAD
DESIGN LOADS
WEIGHT CONTROL:
Essential to estimate , report and monitor platform weight and Centre of
Gravity (CoG) with high accuracy.
All phases must be estimated (Fabrication, Load Out, Sea Transport,
Offshore Installation and Operation).
Weight and CoG is Critical for:
Capacity of Fabrication site foundation and Load Out Equipments.
Sea Transport and Offshore Lifting Barge/Vessel capacity.
Platform structural integrity.
At start detail engineering, inaccuracy typically <10-15% of final weight.
Estimation of Weight and CoG is usually confirmed through weighing before Loading Out the
Platform.
Inaccuracy <3% between estimate and weighing results.
DESIGN
4. LOAD
DESIGN LOADS
GRAVITY LOADS:
Examples of Permanent Loads that will not vary during platform life:
Topside Structural Steel, Equipments, Piping, Buildings (Offshore “Plant”).
Sub-Structure Structural Steel or Concrete.
Permanent ballast for floating platforms.
ENVIRONMENTAL LOADS:
Major challenge due to large impact on Sub-Structure and Foundation design.
Waves (Up to 36meter wave height).
Wind (Up to 240 km/hour).
Current.
Tidal Variations and Hydrostatic Pressure.
Earthquake.
Snow/Ice.
For operational design:
Use 100year Wave Height, i.e. a wave that will
be exceeded in average once every hundred year.
ACCIDENTAL LOADS:
Design criteria determined from risk analysis.
Design value will in average be exceeded
once every 10,000year.
CASES:
Hydrocarbon jet and pool fires.
Hydrocarbon gas explosion (blast).
Drop of lifted objects (containers / drill collars).
Boat Impact.
Extreme Waves.
Accidental Flooding.
1. INTRODUCTION
2. PLATFORM TYPES
3. DESIGN CRITERIA
4. DESIGN LOADS
5. STRUCTURAL ANALYSES AND DESIGN
6. FOUNDATION METHODS AND DESIGN
7. FABRICATION
8. LOADOUT AND TRANSPORTATION
9. OFFSHORE INSTALLATION
STRUCTURAL ANALYSIS
5. STRUCTURAL ANALYSES AND DESIGN
AND DESIGN
Local Analysis
of Connection
Topside Detail
Non-Linear
Fire Analysis
Design work:
All physical objects including Structural items + obstruction volumes are modeled in 3D
CAD system for the purpose of:
Clash detection
Generate Material quantities for Material Purchase Order
Generate 2D drawings (and optical cutting data) for fabrication
Generate Input to
Weight Control Report
Operability Review
Planning of Installation
1. INTRODUCTION
2. PLATFORM TYPES
3. DESIGN CRITERIA
4. DESIGN LOADS
5. STRUCTURAL ANALYSES AND DESIGN
6. FOUNDATION METHODS AND DESIGN
7. FABRICATION
8. LOADOUT AND TRANSPORTATION
9. OFFSHORE INSTALLATION
FOUNDATION METHOD
6. FOUNDATION METHODSAND
AND DESIGN
DESIGN
must be considered.
Use civil engineering calculation
Sea Bed
methods.
Example: Jacket with timber mudmat for temporary stability on Sea Bed:
Necessary to avoid overturning or sliding before/during piling operation.
Overturning caused by waves, current, wind and eccentricity.
Total pile weight often of the same order as jacket platform weight.
FOUNDATION METHOD
6. FOUNDATION METHODSAND
AND DESIGN
DESIGN
Example: Jacket pile sleeves. Five (5) piles connected to bottom of each leg.
Piles grouted to sleeves after installation.
East Area GT Jacket (200MT). Nigeria. Welding add-ons (P2 to P1). Hydraulic hammer, free riding using the
Jacket + Piles on Transport barge. Legs as template..
FOUNDATION METHOD
6. FOUNDATION METHODSAND
AND DESIGN
DESIGN
East Area GN Jacket (4,000MT). Nigeria.
Two out of eight piles stabbed.
Example: Installation of 96” leg-piles:
Jacket legs act as template
Drop to self penetration
Drive to target penetration
1. INTRODUCTION
2. PLATFORM TYPES
3. DESIGN CRITERIA
4. DESIGN LOADS
5. STRUCTURAL ANALYSES AND DESIGN
6. FOUNDATION METHODS AND DESIGN
7. FABRICATION
8. LOADOUT AND TRANSPORTATION
9. OFFSHORE INSTALLATION
FABRICATION
7. FABRICATION
1. INTRODUCTION
2. PLATFORM TYPES
3. DESIGN CRITERIA
4. DESIGN LOADS
5. STRUCTURAL ANALYSES AND DESIGN
6. FOUNDATION METHODS AND DESIGN
7. FABRICATION
8. LOADOUT AND TRANSPORTATION
9. OFFSHORE INSTALLATION
8. LOADOUT
LOADOUT ANDAND TRANSPORTATION
TRANSPORTATION
LOADOUT
Load Out: Transfer from fabrication yard to Sea (Barge, Vessel or Free-Floating).
Cakerawala (CKP) Topside skidded loadout. Saipem S45 barge with longitudinal skid
Barge de-ballasted while topside beams and strand jacks
pulled 5-10meter/hour.. anchor points.
East Area Quarter Topside (4,000MT) during trailer loadout at McNulty fabricator, UK.
8. LOADOUT
LOADOUT ANDAND TRANSPORTATION
TRANSPORTATION
East Area Quarter Topside (4,000MT) during trailer loadout at McNulty fabricator, UK.
8. LOADOUT
LOADOUT ANDAND TRANSPORTATION
TRANSPORTATION
1. INTRODUCTION
2. PLATFORM TYPES
3. DESIGN CRITERIA
4. DESIGN LOADS
5. STRUCTURAL ANALYSES AND DESIGN
6. FOUNDATION METHODS AND DESIGN
7. FABRICATION
8. LOADOUT AND TRANSPORTATION
9. OFFSHORE INSTALLATION
9. OFFSHOREINSTALLATION
OFFSHORE INSTALLATION
Installation Methods:
Lifting for Weight up to 11,000MT using SSCV (Semi Submersible Crane Vessel)
Can be used for both topsides, modules and sub-structures (jackets, TLP).
Can be used for up-ending of jackets, compliant towers and Spar platforms.
Launch (skid from barge into the sea until free floating).
Can be used for both jackets and compliant towers.
Floatover (lowering deck onto substructure using ballast / jacks).
Can be used for topsides. Offshore floatover planned for 25,000MT Topside, while in-
shore (sheltered water) floatover has been done for 65,000MT Topside.
Self-Installed:
Towed or self-propelled to Offshore Location (Jack-Up, Semi, FPSO)
9. OFFSHOREINSTALLATION
OFFSHORE INSTALLATION
EXAMPLES
TLP Installation:
Transport of Hull from fabrication site to Offshore Location.