INDIA 鉄現調

Summary Project

１．About tolerance for cutting work

２．General tolerance for cutting work “JIS B0405”
(There is another general tolerance for Forging, Casting)
３．General tolerance detail
・Length
・Angle
・Chamfer & Radius
４．Case study
・Length
・Angle
・Chamfer & Radius
 INDIA 鉄現調
THE TYPE OF TOLERANCE FOR CUTTING WORK Project
Kind or Trait （Ex）Mandrel
Length
Angle
Chamfer
Indicated
tolerance Radius
Straightness
Roundness
Parallelism
Perpendicularity
Tolerance : Indicated tolerance
Symmetry : Length general tolerance
Run-out : Angle general tolerance
Cylindricity : Chamfer and Radius
general tolerance
Not indicated ・・・・etc
tolerance
＝ Length (Without Chamfer and Radius)
General This time we explain about
Tolerance
Angle Length、Angle、Chamfer and Radius.
“JIS B0405” Chamfer and Radius
Straightness and Flatness
Not indicated
tolerance and Roundness
“JIS B 0419” Parallelism
on the drawing This time we don’t explain about these parameter.
Perpendicularity Because these parameter use less.
＝
General Symmetry
tolerance Run-out
 INDIA 鉄現調
ABOUT GENERAL TOLERANCE “JIS B0405” Project
◆The purpose of using GENERAL TOLERANCE
普通公差は、個々の許容差指定をせずに等級で規定する方法で、図面指示を簡単にするために用い
られる。
There is some type of general tolerance, for example forging, casting etc.
In here, we explain about cutting work’s general tolerance.
General tolerance don’t apply on reference dimension indicated “( )”,
and theoretically correct dimension indicated “□”.

◆How to indicate the grade on drawing

Pattern. 1
If indicate the general tolerance, use this general tolerance.
General tolerance
for cutting work
Grade Middle
Class Grade
0.5 more than 3 or less
3 more than 6 or less

6 more than 30 or less

30 more than 120 or less
120 more than 315 or less

315 more than 1000 or less

1000 more than 2000 or less

Pattern. 2 Indicate on frame of drawing.

Indicate on annotation like under.
“Cutting work’s general tolerance is JIS B 0405 middle grade”
“JIS B 0405-m”
If tight grade write down “JIS B 0405-f,” and rough grade write down “JIS B 0405-c”
This symbol apply only Japan M/C.
Pattern. 3
If not indicate on drawing, generality it use JIS B0405 middle grade.
Because many engineer understand this grade tolerance.
 General tolerance (Length) INDIA 鉄現調
Project
Length general tolerance list ※If the basic dimension is under 0.5,need to indicate tolerance direct.
Classification of basic dimension

Tolerance 0.5 or
1000 more 2000 more
grade sym more 3 more than 6 more than 30 more than 120 more than 400 more than
than than
bol ～3 or ～6 or less ～30 or less ～120or less ～400 or less ～1000 or less
～2000 or less ～4000 or less
less
Tight
ｆ ±0.05 ±0.05 ±0.1 ±0.15 ±0.2 ±0.3 ±0.5 -
grade

Middle
ｍ ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2
grade

Rough
ｃ ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 ±4
grade

This drawing don’t mention the grade, it is middle grade

Basic dimension 56 is between 30 to 120.
 General tolerance (Angle) INDIA 鉄現調
Project
Angle general tolerance list Angle’s base dimension
Classification of basic dimension short length side
This is basic dimension
Tolerance
(short length side)
grade sym 0 more than 10 more than 50 more than 120 more than 400 more than
bol ～10 or less ～50 or less ～120 or less ～400 or less ～ 5

Tight grade ｆ ±1° ±30′ ±20′ ±10′ ±5′

Middle grade ｍ ±1°30′ ±1° ±30′ ±15′ ±10′

Not use
Rough grade ｃ ±3° ±2° ±1° ±30′ ±20′ long length side
If think angle tolerance,
This drawing don’t mention the grade, use length (short side)
it is middle grade This is angle basic dimension
Basic dimension is 9. It is between 0 to 10.
 General tolerance (Chamfer and Radius) INDIA 鉄現調
Project
Chamfer and Radius general tolerance list ※If the basic dimension is under 0.5,need to indicate tolerance direct.
Classification of basic dimension
Tolerance
grade sym 0.5 or over 3 more than
6 more than～
bol ～3 or less ～6 or less

Tight grade ｆ
±0.2 ±0.5 ±1
Middle
ｍ
grade

Rough
ｃ ±0.4 ±1 ±2
grade

This drawing don’t mention the grade, it is middle grade

Basic dimension is C4 & R5. It is between 3to 6.

 ＣＡＳＥ ＳＴＵＤＹ

Please think the tolerance.

Step 1. Confirm the grade.
Step 2. Think the basic dimension class
 INDIA 鉄現調
Case study 1. General tolerance (Length) Project
Classification of basic dimension

Tolerance 0.5 or
1000 more 2000 more
grade sym more 3 more than 6 more than 30 more than 120 more than 400 more than
than than
bol ～3 or ～6 or less ～30 or less ～120or less ～400 or less ～1000 or less
～2000 or less ～4000 or less
less
Tight
ｆ ±0.05 ±0.05 ±0.1 ±0.15 ±0.2 ±0.3 ±0.5 -
grade

Middle
ｍ ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2
grade

Rough
ｃ ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 ±4
grade
 INDIA 鉄現調
Case study 1. General tolerance (Length) Project

Ａｎｓｗｅｒ Classification of basic dimension

Tolerance 0.5 or
1000 more 2000 more
grade sym more 3 more than 6 more than 30 more than 120 more than 400 more than
than than
bol ～3 or ～6 or less ～30 or less ～120or less ～400 or less ～1000 or less
～2000 or less ～4000 or less
less
Tight
ｆ ±0.05 ±0.05 ±0.1 ±0.15 ±0.2 ±0.3 ±0.5 -
grade

Middle
ｍ ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2
grade

Rough
ｃ ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 ±4
grade

This drawing don’t mention the grade, it is middle grade Basic dimension is 24 & 22.03. It is between 6 to 30.
 INDIA 鉄現調
Case study 1. General tolerance (Length) Project

Each case Classification of basic dimension

Tolerance 0.5 or
1000 more 2000 more
grade sym more 3 more than 6 more than 30 more than 120 more than 400 more than
than than
bol ～3 or ～6 or less ～30 or less ～120or less ～400 or less ～1000 or less
～2000 or less ～4000 or less
less
Tight
ｆ ±0.05 ±0.05 ±0.1 ±0.15 ±0.2 ±0.3 ±0.5 -
grade

Middle
ｍ ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2
grade

Rough
ｃ ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 ±4
grade

If indicate “JIS B0405-f” ,tight grade ±0.1

JIS B0405-f
 Case study 2. General tolerance (Angle) INDIA 鉄現調
Project

Classification of basic dimension short length side

Tolerance
grade sym 0 more than 10 more than 50 more than 120 more than 400 more than
bol ～10 or less ～50 or less ～120 or less ～400 or less ～

Tight grade ｆ ±1° ±30′ ±20′ ±10′ ±5′

Middle grade ｍ ±1°30′ ±1° ±30′ ±15′ ±10′

Rough grade ｃ ±3° ±2° ±1° ±30′ ±20′

 Case study 2. General tolerance (Angle) INDIA 鉄現調
Project

Ａｎｓｗｅｒ
Classification of basic dimension short length side
Tolerance
grade sym 0 more than 10 more than 50 more than 120 more than 400 more than
bol ～10 or less ～50 or less ～120 or less ～400 or less ～

Tight grade ｆ ±1° ±30′ ±20′ ±10′ ±5′

Middle grade ｍ ±1°30′ ±1° ±30′ ±15′ ±10′

Rough grade ｃ ±3° ±2° ±1° ±30′ ±20′

This drawing don’t mention the grade, it is middle grade

Basic dimension is φ92 = R46. It is between 10 to 50.
※This angle’s basic dimension is radius, not diameter.
Because this angle start from center of circle.
 Case study 2. General tolerance (Angle) INDIA 鉄現調
Project

Each case
Classification of basic dimension short length side
Tolerance
grade sym 0 more than 10 more than 50 more than 120 more than 400 more than
bol ～10 or less ～50 or less ～120 or less ～400 or less ～

Tight grade ｆ ±1° ±30′ ±20′ ±10′ ±5′

Middle grade ｍ ±1°30′ ±1° ±30′ ±15′ ±10′

Rough grade ｃ ±3° ±2° ±1° ±30′ ±20′

If indicate “JIS B0405-c” ,rough grade ±2°

JIS B0405-c
 INDIA 鉄現調
Case study 3. Chamfer or Radius Project

Ａｎｓｗｅｒ Classification of basic dimension

Tolerance
grade sym 0.5 or over 3 more than
6 more than～
bol ～3 or less ～6 or less

Tight grade ｆ
±0.2 ±0.5 ±1
Middle
ｍ
grade

Rough
ｃ ±0.4 ±1 ±2
grade
 INDIA 鉄現調
Case study 3. Chamfer or Radius Project

Ａｎｓｗｅｒ Classification of basic dimension

Tolerance
grade sym 0.5 or over 3 more than
6 more than～
bol ～3 or less ～6 or less

Tight grade ｆ
±0.2 ±0.5 ±1
Middle
ｍ
grade

Rough
ｃ ±0.4 ±1 ±2
grade

This drawing don’t mention the grade, it is middle grade Basic dimension is C1 & R2. It is between 0.5 to 3.
 INDIA 鉄現調
Case study 3. Chamfer or Radius Project

Each case Classification of basic dimension

Tolerance
grade sym 0.5 or over 3 more than
6 more than～
bol ～3 or less ～6 or less

Tight grade ｆ
±0.2 ±0.5 ±1
Middle
ｍ
grade

Rough
ｃ ±0.4 ±1 ±2
grade

If indicate “JIS B0405-f” ,tight grade ±0.2

JIS B0405-f