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INDIAN BOILER
REGULATION
(IBR)
PRESENTED BY:
MANJUNATH SHET
SUDHIR PATIL
PRASHANT PATHADE
ECL/EPCM/PIPING - IBR
Introduction
Definitions
What is IBR?
What is IBR in Piping?
What is IBR purview?
Equipments under IBR Purview
Submissions for IBR approval
Certification of forms
Material for Piping
Working pressure calculations
Submission of plans
Inspection
Testing
ECL/EPCM/PIPING - IBR
Introduction
What is IBR?
Indian Boiler Regulations are the
standards in respect of materials,
design and construction, inspection
and testing of boilers and boiler
components for compliance by the
manufacturer's and users of boilers in
the country.
ECL/EPCM/PIPING - IBR
Definitions as per IBR
“The Act” means Indian boiler Act 1923.
“Controlling Authority” means chief inspector of boiler.
“Chief inspector” means body responsible for the
administrating regulation throughout India and approve
any installation.
“Inspecting Authority” means Authority to inspect items
and grant certificates in form II,III A, III B.
“Competent authority” means authority recognize by
central boiler to issue certificate to welders.
“Boilers” means any closed vessels exceeding 22.75 liters
capacity which is used expressly generating steam under
pressure and includes mountings and other fittings.
“Economiser” means any part of feed pipe that is wholly or
partly exposed to the action of flue gases for the purpose
recovery of waste heat .
ECL/EPCM/PIPING - IBR
Introduction
IBR consist of 15 chapters with 635 regulations as Indian Boiler
Regulations -1950
These are statutory rules of the central government but administration
of this rules are at state level i.e. The separate authority is located at
in each capital except Jammu and Kashmir
All disputes in this regards have to be referred to central boiler board
Delhi
The Central Boilers Board, constituted under Section 28 of the Indian
Boilers Act 1923 ( 5 of 1923) is responsible for making regulations for
lying down the standards for materials, design, construction as well as
for registration and inspection of boilers
These regulations are being updated regularly by amending them in
line with fast changes in boiler technology by the Central Boilers
Board.
ECL/EPCM/PIPING - IBR
Introduction
What is IBR in Piping?
ECL/EPCM/PIPING - IBR
Introduction
ECL/EPCM/PIPING - IBR
IBR purview
ECL/EPCM/PIPING - IBR
Schematic presentation of IBR Piping
ECL/EPCM/PIPING - IBR
Equipments coming under IBR purview
• Boiler
• Economiser
• Super heater
• de-super heaters
• steam receivers
• feed heaters
• separately fired super heaters
• separators
• De aerator
• flanges
• Valves
• mountings
ECL/EPCM/PIPING - IBR
Submissions for IBR approval
ECL/EPCM/PIPING - IBR
Submissions for IBR approval
Contd…………
ECL/EPCM/PIPING - IBR
Approval for piping
For Pipes
Memorandum of Inspection on Form I
Inspection Authority's certificate of inspection during the constriction
on form II
Certificate of manufacturers and test on form III-A signed by maker
and inspection authority shall be furnished. This form intended for use
by both pipe manufacturer and fabricator
For Tubes
certificate of manufacturer and test on form III-B signed by maker and
inspection authority shall be furnished this form is intended for use by
both tube manufacturer and fabricator
ECL/EPCM/PIPING - IBR
Approval for Piping
Contd…….
ECL/EPCM/PIPING - IBR
FEED PIPES
Feed-pipe ─
Cast-iron pipe:
The cast iron feed pipe will not be accepted for working
pressure over 200psi (pound per square inch) or 245º F.
Copper pipe :
It is solid drawn and not exceed 8 inch external diameter
and may be used for working pressure not exceeding
350psi or 300º F.
Steel pipe
Design Pressure
As per Regulation-350
P*D
T= + C
2 S*E + P
where
P = Design Pressure
D = OD of pipe
S = allowable working stress
E = joint efficiency
C = Corrosion allowance
T = thickness of pipe
INSPECTION OF FEED PIPE
Max
Max
Permissible
Material Method of manufacture permissible Form
working
Temp. (oC)
pressure
Straight, bents or
Cast Steel Castings No restriction 454
Fittings
Cold drawn seamless and Straight, bents or
Molybdenum Steel No restriction 624
castings Fittings
Not allowed
Solid Drawn upto and including for Straight, bents or
Copper 12.6 kg/ cm2
127 mm. dia. Superheated Fittings
steam
Working pressure Calculation for steam pipes
W. P. = 200 S
D-t
where,
t = Minimum thk.
D = External dia.
S = Allowable working stress.
c = 0.64 cm (0.25 inch)
CONTD…..
W.P. = 2S (t-1.5D-c )
D
where,
t= minimum thickness
D= outside dia. of pipe
S= max permissible design stress
CONTD……
Regulation 376─
At every examination of boiler or the grant of renewal of a
certificate, the boiler shall be empty and thoroughly clean in all its
parts.
Provision shall be made for the removal of lagging or brick-work
or other concealing part and for the drilling of plates, and for
verifying the pressure gauge and safety valve dimensions and
weights.
All smoke tubes, exterior of water tubes, smoke boxes, and
external flues shall be swept clean.
Provision shall be made for the effective disconnection of all
steam and hot water communication with another boiler under
steam.
In the case of forced flow and forced circulation types of boilers,
provisions shall be made for checking that proper circulation is
maintained through all sections of the circuit by the flow of water.
PREPARATIONS OF HYDRAULIC TESTS
(As per Regulation 378)
Regulation 379 ─