Flotation Cell

1
4-20mA
Output

Hart
Output

4-20mA
Inputs

2
3
 4-20mA
4-20mA Output
Input (Feedback
(DCS Control) Position)

4
 4-20mA
Input
(DCS Control)

4-20mA
Output
(Feedback Position)

• Status in HMI
• Set Point Value HMI
• Proccess Value HMI
• Feedback Position HMI
• Alarms HMI
• Calibration HMI
• E-Stop HMI

5
 4-20mA
Input
(DCS Control)

4-20mA
Output
(Feedback Position)

• JOG MODE
• Alarms by LED
• Calibration
• E-Stop

6
X
X
FAILURE OF DCS
CONTROL

X The flotation cell

STOP !!!
Easy parallel
connection of
Ultrasonic
Sensor to
SMC Cabinet
X
X
FAILURE OF DCS
CONTROL

The Flotation Cell

don´t STOP!!!
Because the PID
Function is now
inside SMC
Cabinet
 In case of
Power Failure
4-20mA is
possible to
OPEN, CLOSE
or STAY SAME
POSITION
X
X
Power Failure

The Flotation Cell

don´t STOP!!!
Due to the
pneumatic system
X
X
Pneumatic Failure

X The positioner
open or close and
the flotaing cell
spill out!!
The Pneumatic
systems
automatically
detect the
failure and
close the servo
valves
X
X
Pneumatic Failure

The Flotation Cell

don´t spill out..
Because the
cylinder don´t lost
the position
 Advantages:
•No Mechanical elements for feedback
•Easy Maintenance
•More Compact
•Electronic Feedback
•High Accuracy
•High Repeatability
•Diagnosis system (alarms)
•IP67 Enclosure
•Energy Saving (Air & Electric Energy)
12
 Title Specification
Supply voltage 24 VDC +/-10%
Input range 4～20mA
Output Range 4～20mA
Electricity Connector M23（Circular waterproof connector）
Position sensor Absolute
Repeatability*1 0.5mm
Protective structure IP67
Maximum supply pressure 0.69MPa
Minimum supply pressure 0.55MPa
Compressed air supply
Under 0.3μm
filtration degree required
Proof pressure 1.5MPa
Fluid temperature
-40～50℃
Ambient temperature
General Storage Temperature -10～50℃
Humidity 35～85% RH(Non-condensing)
Cylinder speed Min 40mm/s
Material Stainless steel /aluminum
Material (rod) SUS304
Movement Double-acting
Mounting position Vertical
Mounting method and dimensions Flanges-Bolt fastening
Impact resistance 15G equivalent/11ms
Environment Vibration resistance 19.6 m/s 2, 50 Hz.
Above sea level 0-5000Mts
15
*1:Due to our method of measuring.
 System Indicators
ON Supply voltage for system is OK
Green
PWR 1.0Hz Flashing Error:Out of 24V +/- 10%
OFF No supply voltage(less than 17V)
ON Servo Controller CPU is active
Green
CTR 1.0Hz Flashing Error:Bore setting
OFF Servo Controller CPU is not active
Servo controller can detect servo
OFF
cylinder sensor data
CYL 0.5Hz Flashing Error:Position sensor connection
Red 1.0Hz Flashing Error:Position sensor signal
ON Error:Position sensor over current
Servo controller can operate Servo
OFF
valves
0.5Hz Flashing Error:Servo valve connection
VAL
1.0Hz Flashing Error:Servo valve size
Red
Error:E-stop valve over current
ON
Servo valve over current
OFF Not Rod friction Alarm
RF
Red ON Error:Rod friction
16
 SETTING
1 Inverting input
2 Boresetting_1
3 Boresetting_2
4 Boresetting_3
5 Direction 0mA_1
6 Direction 0mA_2
DIP SWITCH SETTING “ No.1 “
Direct Entry :No.1->OFF
In the analog input signal, 4mA represent 0%(Retract side) of cylinder stroke and
20mA represent 100%(Extend side) of cylinder stroke.
Reverse Entry:No.1->ON
In the analog input signal, 20mA represent 0%(Retract side) of cylinder stroke and
4mA represent 100%(Extend side) of cylinder stroke.

*Please do reentry power supply If dip switch setting is changed. 17

Dip switch setting is read when power supply turn on at once.
 SETTING

1 Inverting input Setting 160ｍｍ

2 Boresetting_1 Boresetting_1 OFF

3 Boresetting_2 Boresetting_2 ON
4 Boresetting_3 Boresetting_3 ON
5 Direction 0mA_1 DIP SWITCH SETTING “ No.2~4 “
6 Direction 0mA_2 This samples bore size is just 160mm.
Therefore, dip switch setting is only set above.
Other bore size will be considered by production type.
*Please do reentry power supply If dip switch setting is changed. 18
Dip switch setting is read when power supply turn on at once.
 SETTING
DIP SWITCH SETTING “ No.5 “ & “ No.6 “
Extend mode :Cylinder moves extended end
1 Inverting input (Based on calibration storoke).
2 Boresetting_1 Retract mode:Cylinder moves retracated end.
Stay mode :Cylinder does not move.
3 Boresetting_2
4 Boresetting_3 Setting Retract Extend stay
5 Direction 0mA_1 Direction 0mA_1 OFF ON OFF ON
6 Direction 0mA_2 Direction 0mA_2 OFF OFF ON ON

*Please do reentry power supply If dip switch setting is changed. 19

Dip switch setting is read when power supply turn on at once.
 SPEED VALUE

0 Speed_0 = Slow
1 Speed_1
2 Speed_2
3 Speed_3
4 Speed_4
5 Speed_5
6 Speed_6
7 Speed_7
8 Speed_8
9 Speed_9 = Fast

*Please do reentry power supply If dip switch setting is changed. 20

Dip switch setting is read when power supply turn on at once.
Is possible to move the cylinder just by External Signal
Extend & Retract

*JOG is given to priority more than Sig-in.

And, stroke range does not depend on calibration.

*PULSE ON/OFF 24VDC (external input signal)

*Speed: (50mm/seg approximately)

21
Is possible the calibration
(Full span)

Examples:
(Inverting input is Direct Entry )

Pattern : A
0mm (0% of the stroke) 4mA <Pattern : B> <Pattern : A>
160mm (100% of the stroke) 20mA 4mA:0mm 4mA:0mm

Pattern : B Full span

0mm(0% of the stroke) 4mA 100mm
100mm (100% of the stroke) 20mA Full span
20mA:100mm 160mm

20mA:160mm

SETPOINT

22
IS POSSIBLE TO DETECT ROD FRICTION
JUST BY LED AND OUTPUT SIGNAL

23
 M23-19pins

1 Sig-in+ IN
2 Sig-in- IN
3 JOG+ IN
4 JOG- IN
5 PWR_24VDC IN
6 GND IN
7 Pos-out+ OUT
8 Pos-out- OUT
9 CTR OUT
10 CYL_ERR OUT
11 VAL_ERR OUT
12 GND IN
13 CAL IN
14 E-stop IN
15 -
16 RF_ERR OUT
17 PWR_ERR OUT
18 -
19 - 24
Mounting dimensions at ISO
15552-2004

25
 1. Is possible Valve unit replacement.

Valve unit

Air cylinder

*Please exhaust the air which in the cylinder (rod and head side)
before replace the Valve unit.

Rod side exhaust valve

Exhaust

Head side exhaust valve 26

2. Is possible 3. Is possible
Controller repｌacement. Servo valve replacement.

Valve unit Valve unit

Servo valve
Contoroller

27
 Plot-0

100 241liC267
42.731
CM
241LIC267.OUTPUT

Pneumatic Positioner
90

CYLINDER
9.8736
%
241LIC267.SETPOINT
26.000
cm
80

MOVING
70 PROCCES
60
VALUE
50

40

30

20

10

0
8/12/2011 1:16:22.414 PM 4.17 days 8/16/2011 5:15:31.032 PM
2CLEAN FLOAT LVL CF06 241LIC267 Salida actuador 241LIC267 Setpoint nivel

Plot-0

100 41LIK267
20.869

90
SET POINT cm
41LIK267.OUTPUT
42.598
%
41LIK267.SETPOINT
21.000
cm
80

AIR SERVO
70

60

50

40

30

20

10

0
8/12/2011 1:07:51.466 PM 4.12 days 8/16/2011 4:07:37.311 PM
41LIK267 41LIK267 Salida actuador 41LIK267 Setpoint nivel