SUMMER TRAINING AT

UTTARAKHAND TRANSPORT
CORPORATION KATHGODAM

Subject Code
– TIP491A
SUBMITTED BY : KAPIL PANDEY
I.D. NO. : 46854
Vision-
Uttarakhand Transport Corporation (UTC) was incorporated
on 31-10-2003 under the provisions of the Road Transport
Act, 1950 with the following objectives:
1.For the development of the road transport sector correlated
to which would be the overall development of trade &
industry.
2.For coordination of the road transport services with other
modes of transport.
3.For providing or causing the provision of an adequate,
economical & efficiently coordinated road transport service
to the residents of the state.
4.UTC is a public sector passenger road transport
corporation providing services in the state of Uttarakhand
and other adjoining states in North India. With a fleet size of
around 1143 buses and operate over 3.50 lakh kilometers
catering to the travel needs of over 1.00 lakh
people everyday. It provides adequate, efficient, well co-
ordinated, comfortable and economical services to our
passengers, while earning enough for self-sustainance &
growth, is our motto.
WORKS-MAINTENANCE OF
BUSES
• Buses made by TATA
• Buses made by Ashok Leyland
WORK STATIONS(SECTIONS)
• Front Axel Section
• Rear Axel Section
• Brake Drum Section
• Leaf Spring(Kamani) Section
• Alternator & Self Starter,Electric Section
• Gear Box Section
• Tires Section
• F.I.P. Section
• Engine Section
• Field Workshop & Welding Section
LAYOUT OF BUS
• Radiator.
• Fan.
• Cylinders.
• Oil Sump.
• Flywheel Hub.
• Fly wheel.
• Pressure Plate.
• Main Shaft.
• Gear Box.
• Differential.
 EGR((EXHAUST GAS RECIRCULATION))
• It’s function is to reduce the amount of NOX formation by
controlling combustion chamber temperature.in this system the
fresh air in the intake manifold which reduces the max.
combustion chamber temp. & thereby reducing NOX content.

• Air filter MAF sensor turbo charger intercooler engine

FRONT AXLE
• PARTS OF FRONT AXLE
1. Front I-Beam.
2. struct axle.
1. king pin (L&R)
2.king pin bush(2L&2R)
3.washer
3. Right side-Roller Bearing.
4. Left side-Brash & steel bearing.
5. Break cam shaft(L&R)
Diaphram bracket.
6. Tie rod.
Tie rod ends contains bearings used & work for
taking turns(L&R).
REAR AXLE
• Part of Rear Axle

1. Differential unit
1. Pair of sun gears.
2. Pair of planet gears.
2. Diaphram
AIR-BRAKE TRANSMISSION
SYSTEM
 SELF STARTER

Self starter work is

to start a vehicle . It
contains a solenoid
inside it.
 ALTERNATOR
It is used to charge the battery it generates 3-phase AC current
• voltage generation=14.2—14.8v
• (ideal)o/p during slow running—14.2v
• at 2000rpm –14.8v
• It’s parts
• Rotor-it is a magnet
• Stator-it generates AC
• Rectifier plate-it converts ac—dc
• REGULATOR-it controls the o/p voltage .
FUEL INJECTION PUMP(F.I.PUMP):-
In Diesel Engine F.I. Pump is used for delievering the
FUEL in correct amount , time, to the fuel inejctor.
WORKING PRINCIPLE
The Fuel suck by Fuel Pump from the tank at a low
pressure with the help of a filter and than after reaching
a certain pressure it is delivered to fuel injector with the
help of it’s rail and the rest fuel is returned through the
Relief valve

 Injection Pressure- different an per engine.

 CAM Sequence- 1-5-3-6-2-4.
 Direction of Rotation- Clock Wise.
 ((1)) ((2))

1 Flywheel
2Cylinder Head
3-Turbo Charger

((3))
FUEL TRANSMISSION:-

1-Fuel Tank
2-Feed Pump
3-Paper Filter
4-cloth Filter
5-F.I.Pump
6,7-Automizers
8,9-Nozzles
10.11-Cylinders
GEAR BOX :-
Gear box is fixed with Clutch Plate Housing behind Clutch. Gear box is used to
drive vehicles in different loads & in different types of roads. With the help of
gears the speed of vehicles is used as required.

TYPES OF GEAR BOX:-

 Sliding mesh gear box.
 Constant mesh gear box.
 Synchromesh gear box.
 Planetarty gear box.( Epicyclic gear box).
PARTS OF GEAR BOX

1 Main Shaft. 10 Spring Washer

2 Counter Shaft. 11 Oil Seal.
3 Shifting Rod. 12 Front Cover.
4Gear Box Housing.
5-Cover Plate. 13 Hub and Bush.
6 Bearing and Sleeve. 14 Synchronizing.
7 Fork.
8 Cylindrical pin. 15-Drive Shaft.
9 Gear Box Cover Rear.
 ((1)) ((2)) ((3))

1)—Piston 2)—
Compression Ring 3)-
Oil Ring
LUBRICATION OF THE GEAR BOX
80 W 90 Lubricating oil is used for the Lubrication of Gear Box. Splash lubrication
method is used for the Lubrication.
QUANTITY:-3.5 to 4 ltr.
Precaution and Safety features-:
 Lubrication of all Gear box is necessary.
 Gear selection should happen according to the nature of Load and Road.
 Gear shifting should happen according to the speed of vehicle and engine.
 Gear shifting should happen softly.
LEAF SPRING :-
Because of the up’s and down’s the vehicle get’s so
many shock’s, to prevent these shock the LEAF
SPRING’S are used. They are Semi-Elliptical in
shape.

 The total number of the leaf Spring in a vehicle is 4,.

 One spring contains 15 leafs
 In Front axle the length of Spring is 74 Inch and decreases 4
inch to downwards,
 In Rear Axle the length of Spring is 78 Inch and simultaneously
decreases as front axle.
ENGINE:-

125HP(TATA)
135HP(ASHOK LEYLAND)
PARTS OF ENGINE:-
1-Cylindrical Head. 2-Oil Pump.
3-Cylinder Block. 4-Piston.
5-Crank Shaft. 6-Cam Shaft.
7-Cooling Fan. 8-Radiator.
9-Valve Mechanism. 10-Self Starter.
11-Fly Wheel. 12- Cooling Plate.
13-Damper Pulley. 14-Vibration Damper Pulley.
15-Water Pump. 16-Timing Plate Housing.
17-Push Rod. 18-Diesel Filter.
19-Tappet. 20-Gudgeon Pin.
21-Alternator. 22-Turbo Charger.
((1))

1-CYLINDER BLOCK
2-CYLINDER GASKET

((2))
 CRANKSHAFT

CYLINDER HEAD
FUEL FILTER OIL FILTER
GEAR BOX
DIFFERENTIAL
WATER PUMP
CLUTCH
 RADIATOR FAN
COOLANT &
DIFFUSER FAN
SPECIFICATIONS OF ENGINE:-
 MODEL – T.C. 1512 (TATA).

 NUMBER OF CYLINDER – 6.

 BORE SIZE – 102 mm.

 FUEL USED- DIESEL.

 FIRING ORDER- 1, 5, 3, 6, 2, 4

 INJECTION PRESSURE- 175-180.

 AVERAGE – 5-6 km/litre.

PRECAUTION & SAFETY FEATURES:-

Tappet clearance should be clean.

a) When inlet is hot >> 0.10 inch
b) When outlet is hot >> 0.20 inch
Rocker Arm & Lubrication of Rocker Arm
should be checked.
Tappet cover should always fix.
Lubrication oil should be replaced in
regular intervals.
SUMMER TRAINING
AFTER 6 SEMESTER
TH

AT S.G. ENTERPRISES
(SULTANPUR)
 COMPANY PROFILE
S.G. Enterprises is a fast growing and recognized
company in the field of High quality of Heat
Exchangers, Water pump. Electric Fans,
Condensers, Boilers, Process Equipments, Coils,
etc. From various materials of construction such
as stainless steel, carbon steel, Alloy Steel,
Nickle, Monel, Copper, etc. They extend their
hands with many associations and are life
members of SIDCUL, UTTARAKHAND and
Federation of small scale Industries(FSSI).
They are also Manufacturer and exporter of
water pumps, ceiling pumps, voltage stabilizers,
electric geysers, electric stand fans, gas geysers,
cooler fans, exhaust fans, heavy duty fans and
ceiling fans.
 PRODUCT INFORMATION
• Heat Exchanger
•Electric Fans
• Condensers
• Boilers
•Immersion Rod
• Electric Iron
• Electric Geysers
HEAT EXCHANGER
A heat exchanger is a device designed to efficiently transfer or
"exchange" heat from one matter to another. When a fluid is used
to transfer heat, the fluid could be a liquid, such as water or oil,
or could be moving air. The most well known type of heat
exchanger is a car radiator.
ELECTRIC FAN
A fan is a powered machine used to create flow within a fluid,
typically a gas such as air. A fan consists of a rotating
arrangement of vanes or blades which act on the air.
CONDENSER
In systems involving heat transfer, a condenser is a device or
unit used to condense a substance from its gaseous to
its liquid state, by cooling it. In so doing, the latent heat is given
up by the substance and transferred to the surrounding
environment.
BOILER
A boiler is a closed vessel in which fluid (generally water) is heated.
The fluid does not necessarily boil. The heated or vaporized fluid
exits the boiler for use in various processes or heating applications
IMMERSION RODS
Immersion rods are used to heat many liquid substances like
water, oil, chemicals and even to stabilize gas within their tanks.
They are used in many industries within different liquid storing
tanks, during the processing of pipes and in pressurizing the
storing containers.
ELECTRIC IRON

An iron is a device that, when heated, is used to press clothes to

remove creases. It is named for the metal of which the device was
historically commonly made, and the use of it is generally
called ironing. Ironing works by loosening the ties between the long
chains of molecules that exist in polymer fiber materials. With the
heat and the weight of the ironing plate, the fibers are stretched and
the fabric maintains its new shape when cool.
SOME IMAGES OF PLANT
POWDER COATING
TESTING MACHINE
FAN TESTING MACHINE
THANK YOU