Professional Documents
Culture Documents
THE ROADBED
SOIL AS
STRUCTURE
1. SUB-GRADE or SUB-BASE
Defined as the “Supporting structure on
which the pavement surface and its special
under-courses rest.”
The earth beneath the road, properly
arranged and graded, compacted and stabilized.
2. BASE COURSE
The materials laid o top of the sub-grade
consisting of crushed stone or gravel,
sometimes mixed with asphalt binders.
3. PAVEMENT
The material laid over the base coarse
consisting of Asphalt Concrete or Portland
Cement Concrete.
TYPES OF BASE
COURSE
GRANULAR BASE COURSE (Untreated
Soil Mixture)
“Gravel road”
Consists largely of stone pebbles or
crushed rock particles combined with
either; clay, lime, iron oxide, or other fine
materials sufficient enough to serve as
binder of the coarse particles.
1. The road must be stable. It must support the superimposed
loads without detrimental deformation.
2. It must be resistant against various traffic activities and
must withstand the abrasive action of traffic.
3. Water penetrating the subgrade might soften it and may
cause loss of surface stability, thus, it must shed a large
portion of rain that falls on the surface.
4. It must be free of large rocks or stones over one inch in
diameter so that it could be regularly maintained by
blading or dragging.
5. It must possess capillarity properties in amount
that it sufficient enough to replace the moisture
lost through surface evaporation.
6. In dry weather, the moisture film on the clay
particles should bind the entire mass together,
and in wet weather, the first rain that falls on
the surface should expand the clay and close
the pores to prevent water from entering and
softening the materials.
7. Care should be exercised to prevent excessive
amount of highly expansive clay because clay
will swell and unseat the coarser materials
when wetted and ultimately wil weaken the
road structure.
8. It must be low cost.
9. Local materials must be stabilized.
TREATED BASE
COURSE
1. SAND & ASPHALT BASE COURSE
Composed of either loose beach sand,
dune pit pr river sand cemented with asphalt
materials.
Sand for mixing asphalt should be clean
& strong to resist displacement under load.
2. FINE GRAIN ASPHALT BASE
An asphalt stabilized base and sub-grade
constructed with fine grained
3. SOIL AND BASE COURSE STABILIZED
WITH CEMENT
Cement stabilization by mixing natural
materials and Portland cement compacted at
optimum moisture content and cured to
hydrate the cement considerably strong and
stable base.
Stabilized cement mixture is called “Soil
Cement”
Types:
1. Sandy and gravelly soils containing less than 25%
silt & clay
2. Sand with lesser amount of fines like beach sand,
glacial, and windlown sand.
3. Silty and Clayey Soils.
GRADING AND
MAINTENANCE OF
UNTREATED SURFACE
The cross slope of untreated surface or gravel road
must not be sufficient enough to drain water to
prevent potholes and softening of the roadway, thus:
1. If the road materials are sufficiently stable and
water tight, ¼ inch per foot slope is considered
satisfactory although 3/8 to ½ inch per foot
slope is preferred.
2. If the road is on steep grade, a substantial cross
slope is needed to direct the water into the
roadside.
The sequence of improvement could be as
follows:
Material requirements:
1. The aggregate for subbase shall consist of hard, durable particles of
fragments of crushed stone, crushed slag or crushed or natural
gravel and filler or natural crushed sand or other firmly divided
mineral matter. The composite material shall be free from vegetable
matter and lumps or balls of clay and shall be such nature that it can
be composed readily to form a firm stable base.
Conditions:
1. The fraction passing 0.075 mm (No. 200) sieve shall not be greater
than 0.666 (two thirds) of the fraction passing the 0.425 mm (No.
4) sieve.
2. The fraction passing the 0.425 mm. (No. 40) sieve shall have a liquid
limit not greater than 12 as determined by AASHTO T-89 and T-90
respectively.
3. The coarse portion retained on a 2.00 mm (No. 10) sieve shall have a
mass percent of wear not exceeding 50 by the Los Angeles
Abrasion Tests as determined by AASHTO T-193. The CBR value
shall be obtained at the maximum dry density as determined by
AASHTO to 180, method D.
ITEM 201
Conditions:
1. The fraction passing the 0.075 mm (No. 200) sieve shall not be
greater than 0.66 (two thirds) of the fraction passing the 0.425
mm (No. 40) sieve.
2. The fraction passing the 0.425 mm (No. 40) sieve shall have a
liquid limit not greater than 25 and plasticity index not greater
than 6.
3. The coarse portion retained on a 2.00 mm (No. 10) sieve shall
have a mass percent of wear not exceeding 50 by LAA Test
AASHTO T-96.
4. The material passing the 19 mm (3/4’’) sieve shall have a soaked
CBR value of not less than 80% AASHTO T-193.
ITEM 202
Materials Requirements
1. The portion passing the 0.075 mm (No. 200) sieve shall not be
greater than 0.66 or two thirds of the portion passing the 0.425 mm.
(No. 40) sieve.
2. The portion passing the 0.425 mm (No. 40) sieve shall have a liquid
limit of not more than 25 and plasticity index of not more than 6.
3. The coarse aggregate retained on 2.00 mm (No. 10) sieve shall have
a mass percent of wear not exceeding 45 by LA Abrasion Test and
not less than 50 mass percent shall have at least one (1) fractured
face.
4. The material passing the 19 mm (3/4’’) sieve shall have a minimum
soaked CBR value of 80% tested by AASHTO T-193.
ITEM 203
Lime Stabilized Road Mix
Base Course
This item consist of a foundation for a surface
course composed of soil aggregate, lime and water in
proper proportion mixed on site and constructed on a
prepared sub-grade or sub-base.
Material Requirements
1. Soil aggregate refers to the combination of gravel, sand, silt and clay
or other approved combination of materials free from vegetable or
other objectionable matter.
2. It might be material encountered in the construction site or obtained
from other approved sources.
3. The intent of the specification is to utilize soils exiting on the roadbed
if the quality is satisfactory and at the same instance minimizing
cost.
4. If the quality of the material is poor or deficient, the soil aggregate
must be obtained wholly or partially from an approved outside
sources.
Conditions:
1. The plasticity Index should not be less than 4 nor more than 10.
2. The aggregate mass percent of water should not exceed 50
(AASHTO T-96 requirements).
3. Salvage soil aggregate to be used for stabilized road mix base course
must consist of materials meeting the requirements of soil
aggregate.
4. Hydrated lime shall conform to the requirement of construction lime
Item 701. The amount of ,ime to be added to the soil aggregate
shall be from 3 to 12 mass percent of the dry soil.
5. Lime shall not be applied during windy, rainy or impending bad
weather.
6. The equipment to be used shall include scarifying, pulverizing, mixing,
spreading, hauling, watering, finishing and compacting equipment
including a slurry liMe distributor equipment.
Pulverizing is an innovative and cost-effective method of
reconstructing failed asphalt.
7. Distributor equipment must include pressure gauge, accurate volume
measuring devices or a calibrated tank. It shall be equipped with a
power unit for the pump and full circulation spray bars adjustable
laterally and vertically and also agitator to prevent setting of solid
lime.
PREPARATION OF
THE SOIL
AGGREGATE
Case I – For New Soil Aggregate
1. The existing roadbed shall be scarified lightly, and bladed to
uniform grade as shown on the cross section of the plans
then rolled or watered and rolled.
2. Depressions on the surface shall be filled, and the weak
portion of the road bed shall be strengthened with new
soil aggregates.
3. Allow one day for measuring, sampling and testing of the
sample for approval of the quality and gradation before
the windrow is spread for application of the hydrated lime.
4. If soil aggregate moisture exceed 2 mass percent of
the dry aggregate, apply aeration by harrowing the
soil aggregate until the moisture content is
reduced to 2% or less.
5. Finally, spread the aggregate smoothly and uniformly
over half the road or other convenient width of the
surface ready for the application of hydrated lime.
Case II – Salvage Soil Aggregate
1. When the materials in the site are to be used for mixing, the
surface shall be scarified lightly and bladed to uniform grade
conforming to the cross section as shown on plans.
2. The reshaped surface is then scarified again to a depth
required, leaving a foundation of undistributed material
parallel both in profile and in cross section.
3. The loosened materials are bladed aside into a windrow at the
side of the road. The undistributed materials are then rolled,
or watered and rolled as directed.
MIXING
1. After the last lime application and partial mixing, the entire mass of the mixture
is withdrawn on the road surface and then mixed by blading mixture from
side to side of the road, or by manipulation producing equivalent results
until the whole mass has a uniform color. The mixture shall be free from fat
or lean spots or balls of unmixed particles.
2. Should the mixture show an excess of deficiency or uneven distribution of lime,
the condition must be corrected by adding soil aggregate or lime as
required, then remixed.
3. If the mixture contains excessive amount of water or volatile matter, as maybe
encountered in slurry operation, it should be bladed, aerated or
manipulated until the moisture and volatile content becomes satisfactory.
4. Whether mixing is completed or not, all loosed materials are bladed into a
windrow at the end of each day’s work and retained as such until
operations resumes.
SPREADING,
COMPACTING, &
FINISHING
The methods of spreading, compacting and finishing are as follows:
1. The materials are spread by self-propelled pneumatic tired
blade grader or mechanical spreader of approved type.
Cutting into the underlying course must be avoided.
2. After spreading, the surface is leveled to the road centerline,
then at the outer edges of the road overlapping the
shoulders, and finally, toward the center. T=rolling of super
elevated curves shall progress from the lower to the upper
edge.
3. Each pass shall terminate at least .90 m. advance or to the rear of
the end of the preceding pass.
4. During compaction, the surface is dragged or bladed as
necessary to fill and remove incipient corrugation or other
surface irregularities.
5. Rolling must continue until the surface is of uniform texture
and satisfactory compaction is obtained.
6. Rolling must be stopped whenever there is excessive
pulverizing of the aggregate or displacement of the
mixture.
PROTECTION &
CURING
MAINTENANCE
After the lime-stabilized base course has been finished, it shall
be protected against rapid drying for a period of at least 5 days
by either of the following curing methods:
Proportioning Mixture
1. Area Basis – By hectare and fractions thereof acceptably cleared and grubbed.
2. Lump Sum Basis – No measurement of area will be made for such an items.
3. Individual unit Basis – The diameter of trees will be measured at a height of 1.4
m. above the ground. Trees less than .15 m. (6”) in diameter will not be
measured for payment.
The unit basis will be designated and measured in accordance with the following
schedule of sizes:
1. When there is evidence of discrepancies on the actual elevations and that shown
on the plans, a pre-construction survey with reference to the datum plane used
in the approved plan shall be undertaken by the contractor or agency to serve
as basis for the computation of the actual volume of the excavated materials
2. All excavations must be finished to reasonably smooth and uniform surface. As
much as possible, no materials shall be wasted. Materials outside of the limits
of slope should not be distributed by the excavation operations. Excavations
are done only after the clearing and grubbing in the area.
3. Topsoil encountered in excavation and on areas where embankment is to be
placed must be removed to the depth as the Engineer may determine and shall
be transported and deposited in storage pile designated area prior to the start of
regular excavation or embankment work in the area and shall be kept separate
from other excavated materials for later use.
USE OF
EXCAVATED
MATERIALS
All suitable materials that were removed from
the excavation are used in the formation of:
a. Embankment
b. Subgrade
c. Shoulders
d. Slopes
e. Bedding
f. Backfill for structure
PRE-WATERING
AND
PRE-SPLITTING
a. Excavation areas and borrow pits maybe prewatered before
excavating the material. When prewatering is adopted, the areas
to be excavated has to be moistened to the full depth from the
surface to the bottom of the excavation.
2. Moisture control
3. Compaction Equipments