Professional Documents
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TO
HAZARDOUS AREA
Electrical Equipment In
Hazardous Atmospheres
Basic Principles
Topics Covered
!
Ignition or Fire Triangle
In Order for Combustion (Fire or Explosion) to
Occur, 3 elements must be Present:
– Fuel
– Source of Ignition
– Oxygen or Air
Ignition Triangle
Oxygen
+ +
=
– How Likely?
– For How Long?
Hazardous Area Zones
2
1
0
Safe Area
Examples of Zoning
Petrol Station Forecourt
Safe Area
Zone 2
Zone 1
Examples of Zoning
LPG Tanker Zone 2
Zone 1
Zone 0
Definition of Zones
Zone 0
How Likely? - very likely For How Long? > 1000 hrs/yr
Definition of Zones
Zone 1
How Likely? - likely For How Long? >10 hrs < 1000 hrs/yr
Definition of Zones
Zone 2
Hazardous Gas,
Vapor, Dust etc.
Methods Of Protection That
“Contain an Explosion”
Enclosure Wall
Flame-paths • Flame paths Must be free from
corrosion !!!
• All bolts Must be tightened down
correctly !!!
Cables connected
To Exe Terminal
block
Enclosure Wall
Hazardous Area
Method Of Protection Ex “e”
Increased Safety
X
Additional Protection Is Given to
Components to Prevent Excessive High Temperatures
or
Temperatures or Arcs and Sparks
Sparks
Terminals Cannot Vibrate Loose, Deform
Conductors and have Increased Creepage
X
and Clearances
Other Factors
How does it work
Increased Safety (Ex e) / Non - Sparking (Ex n, N)
Increased creepage and clearance distances for electrical connections.
Test Ex e Ex n Remarks
Requirements
I ncreased For example at 275V For example at 250V the I n general the
Creepage & the min creepage for min creepage for group I I EC 664-
Clearance group I material is material is 3.2mm, the 1values are
distances of 8mm, the min min clearance is 2.5mm used with
electrical clearance is 6mm in air. in air. added factors
connections
I P rating I P 54 min. I P 54
(Can be marked I P4X but
would have special
conditions for safe use.)
No sparking Sparking Ex n also permits protection The Ex n
components allowed components methods such as methods have
unless protected by must be hermetically sealed, sub-groups
another protection protected by encapsulated, simplified marked i.e. nR
method eg. Exd Exd, Exm, Exq. pressurisation, restricted
breathing etc, which are
described within EN50021.
Comparison Table – Ex e versus Ex n
X
– The Enclosure Is Filled With Sand or
Ground Glass
– Displaces Hazardous Gases
– Isolates Hot or Arcing Components
– Zone 1 and 2 Applicable
Types of Protection and Explosion Protection
Symbol
Prevention of fuel coming into contact
with ignition source
- Encapsulation (Ex m) - Potted capacitors, ballast, etc.
- Oil Immersion (Ex o) - Oil filled capacitors, windings, etc.
- Powder Filling (Ex q) - Electronic Ballast, capacitors, etc
Hazardous Area
What type of Protection to use?
The hazardous zones are decided by local
authorities, not the equipment manufacturer.
Different Protection methods are suitable for
different zones.
Apparatus Suitable for Zone 0
– Group I - Mining
(Underground)
– Group II - Other
(Above Ground)
Gas Groups
Gas Group II is further sub-divided:-
- IIA (Propane)
- IIB (Ethylene)
- IIC (Hydrogen & Acetylene)
• Qualifying Properties
– Maximum Explosion Pressures
– Clearance of Clamped Joints
Gas Groups
Any apparatus (lighting fixture) marked for Gas
Group II or IIC can be used in ALL Gas Group
area ie. IIA, IIB & IIC
Gas Groups
Any apparatus suitable for Gas Group
IIC can be used where Gas Group IIB or
IIA is required
Any apparatus suitable for Gas Group
IIA cannot be used where Gas Group IIB
or IIC is required
Gas Groups
Gas Group of the Area/Zone
II A II B II C
Apparatus Gas Group
II A ➜
II B ➜
II C ➜
Temperature Class
Temperature Class
Gases are also grouped according to
temperature above which a gas will
instantly ignite. Called the ‘ignition
temperature’ of the gas.
Apparatus (luminaire) must have a
maximum permissible surface temperature
which is below ignition temperature of gas.
What is the Ignition
Temperature
of the Gas/Dust
T-Ratings Present?
T-Rating (Marked on the Fixture)
It is the Maximum Operating Temperature range of a Luminaire
or Fixture
T1 450 ºC
T2 300 ºC
T3 200 ºC
T4 135 ºC
T5 100 ºC
T6 85 ºC
Ingress Protection
1st Digit Degree of Protection 2nd Digit Degree of Protection
(Dust) (Liquids)
0 No protection 0 No protection
1 Large foreign bodies 1 Drops of condensed water
2 Ingress of medium sized 2 Liquid falling at angle up to
foreign bodies. 15 degrees from vertical.
3 Ingress of foreign bodies > 3 Rain falling at angle up to
2.5mm dia. 60 degrees from vertical.
4 Ingress of foreign bodies > 4 Protection against liquid
1mm dia. splashing .
5 Dust sufficient to interfere 5 Water projected by nozzle
with operation. from any direction.
6 Complete protection against 6 Conditions on ships decks.
dust.
7 7 Immersion in water.
8 8 Indefinite immersion in
water as agreed with
customer.
Explosion Protection Category
Coding
Explosion Protection Category
■ II 2GD Ex eqm II T4
CENELEC ATEX
Zone 0 Category 1
Zone 1 Category 2
Zone 2 Category 3
World Standards
European & IEC
versus
American Standards
vs
Comparison IEC/EN ~ NEC 500
Acetylene Group A
Group IIC
Hydrogen Group B
➢ No Groups Established
➢ Fibers and Flyings
• Qualifying Properties
➢ Quantity Present
➢ Effects of Overheating
Methods Of Protection That
“Contain an Explosion”
Hazardous Area
Nature of Hazardous
Substance
NEC Gas Groups
• Class I Test Gas
➢ Group A Acetylene
➢ Group B Hydrogen or Gases of Equiv. Hazard
➢ Group C Ethylene
➢ Group D Propane
• Qualifying Properties
–Maximum Explosion Pressures
–Clearance of Clamped Joints
NEC Class I Locations
T Codes (identification numbers)
Identification Max. Temp. Max. Temp.
Number Degrees C Degrees F
T1 450 842
T2 300 572
T2A 280 536
T2B 260 500
T2C 230 446
T2D 215 419
T3 200 392
T3A 180 356
T3B 165 329
T3C 160 320
T4 135 275
T4A 120 248
T5 100 212
T6 85 185
Temperature Class
Temperature Classification of Zone
Apparatus Temperature Class
T1 T2 T3 T4 T5 T6
T1 ➜
T2 ➜
T3 ➜
T4 ➜
T5 ➜
T6 ➜
Temperature Class
T6 apparatus is suitable for use in a T5, T4,
etc. to T1 areas
Textile Mills
Rope Manufacturing
Lumber & Saw Mills
Cotton Gins
Cotton Seed Mills
Flax Processing Plants
Occurrence of Hazard
Division 1 / Zone 0 and 1
– Hazardous Substance Present Under Normal Conditions.
Open System
Using Flammable Liquid to Manufacture End Product
Division 2 / Zone 2
– Hazardous Substance Present Only Under Abnormal Conditions.
Closed System
Storage Tanks
Principles Involved
Limitation of energy in system to safe
level
Types of Protection and
Explosion Protection Symbol
Energy Limitation
– Intrinsic Safety Ex i
Ex i - Intrinsic Safety (EN 50020)
Circuit is controlled to reduce potential spark
energy to below that which would ignite any
flammable gas present.
Zenner barriers are used to isolate the
intrinsic circuit from non protected circuits
This includes the occurrence of:-
– ia - 2 fault conditions
– ib - 1 fault condition
Potentially Explosive Atmosphere
An area in which there can be a flammable
gas, liquid or vapour present at some point
in time.
Hazardous Areas
An area containing a potentially explosive
atmosphere, which, if ignited, could give rise
to damage to property or injury to persons.