Professional Documents
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1.INTRODUCTION
1 . 1 COMPANY
PROFILE
Bharat Aluminum Co . Ltd . ( BALCO ) was incorporated in the
year 1965 as a Public Sector Undertaking (PSU). BALCO has several
“firsts” to its credit. It is the first public sector enterprise
in the country which started producing aluminum in 1975. In 1987-
88, a captive power plant of 270 MW was added to cater to the
power requirement of the unit. BALCO has been the first in the
Indian Aluminum Industry to produce the Alloy Rods, which is a
Feedstock for all Aluminum Alloy Conductors, needed for today’s
power transmission lines. Till 2001, BALCO was a public sector
enterprise owned 100% by Government of India (GoI). In the year
2001, GoI divested 51% equity and management control in favour
of Sterlite Industries (I) Limited.
In the last 41 years, BALCO has built up a production capacity of
200,000 tonnes per annum of alumina production capacity, 350,000
tonnes per annum of smelting capacity and expanded its
fabrication facility to include three Properzi Rod Mills, three
pig casting machines, integrated hot and cold rolling mills, and
captive power plants of 810MW capacity.
VISION
OBJECTIVE-
*To check the income drainage through tax saving measures.
*improvement in customer’s service.
*To keep alive the goodwill & confidence created amongst suppliers, customers & other govt.
agencies.
STRATEGY-
*To divest the equity progressively & enter the capital market
*To strengthen the collection
*Usage of surplus funds in building strategy alliances & for establishing export oriented
units/diversification
*Maximisation of profit through value added products
*Integration of computerization of all sections of finance & accounts department
CRITICAL SUCCESS FACTOR-
*Improvement of collection of dues
*complete computerization of accounts & accounts related functions of other department
*Dynamic financial policy & technology improvement
PER CAPITA ALUMINIUM CONSUMPTION(Kg) :
INDIA - 0.5
CHINA - 3.1
UK - 19
USA - 33.4
CONSUMPTION PATTERN
ELECTRICAL 37
TRANSPORTATION 19
CONSUMER DURABLES 12
PACKAGING 7
BUILDING CONSTRUCTION 6
MACHINERY 4
OTHERS 15
EUROPE 30.8 21.9
USA 29 22.9
CANADA 3.4 14.4
LATIN AMERICA 5.1 13.2
JAPAN 13.3 0.2
REST 19.4 27.4
HIGHLIGHT
Capacity of 200,000 tpa of calcined alumina, 345,000 tpa of
aluminium metal and 810MW power plants.
Produced 219,485 tonnes of calcined alumina and 173,743
tonnes of hot metal in FY 2005-06 and sold 171,206
tonnes of aluminium.
Fully computerized Cold Rolling mill installed, which has
precise temperature controls.
Hot Rolling Mill, widest 4 high hot rolling facility.
Received ISO 9001:2000 for manufacture and supply of
calcined alumina, aluminium ingots/billets, aluminium rods
and aluminium rolled products.
ASSETS & LOCATION
B h a ra t A lu m in iu m C o . Ltd . ( B A LC O ) is a p a rtia lly in te g ra te d
A lu m in iu m co m p a n y w ith C a p tive B a u xite M in e s, C a p tive Po w e r
Pla n ts, R e fin e rie s a n d S m e lte rs.
Vedanta Resources Corporate Social Responsibility
its mines, refineries and smelters except for its Bodai Daldali mine
will obtain shortly.
Two Brick Manufacturing plants have been promoted for fly-ash utilization.
At Kartala, a predominantly tribal block of Korba district, a , which is connected to at Bilaspur and Chennai,
set up.
Four villages, which are in the vicinity of the manufacturing facilities, have been adopted for a number of co
development programmes involving provision of drinking water, education, health, sports & games, roads etc
OPERATION OVERVIEW
BALCO is a partially integrated operation with its own Captive Bauxite Mines,
Refinery and Smelters, producing primary aluminum and also has 810 MW
captive power plants.
BALCO operations can be categorized into four major activities:
•Mining
•Smelting
•Refining
•Fabrication
•
MINING
Mining Process
Bharat Aluminium Co. Ltd. (BALCO) has Captive Bauxite Mines. The
method of mining is open cast semi-mechanized. Overburden, which is in the
form of soil & laterite, is first excavated by a combination of shovel /
excavator and dumper in order to expose ore-zone. Then the ore zone is
drilled and blasted. The blasted ore is subject to sorting in order to upgrade
the “Run of Grade” to “Plant Feed Grade” i.e. 46.7% oxide for Bodai Daldali
and 47% for Mainpat. Sorting is carried out at the mine-face and the rejects
associated in the ore zone are back-filled concurrently. The area is then
leveled and afforested. The sorted ore is then trucked to the Korba complex
for further processing.
Mines
Mainpat is the primary operative mine. It produced 565,301 tpa of Bauxite in
2005 -06.
Mainpat has approximately 5.3 million tonnes of reserves while Bodai-Daldali
has approximately 6.3 million tonnes of Bauxite reserves.
SMELTING
Smelting Process
Bharat Aluminium Co. Ltd. (BALCO) uses VSS (Vertical Stud Soderberg)
technology to produce Aluminium from Alumina. Alumina is dissolved in an
electrolytic bath of molten cryolite (Sodium Aluminium Fluoride) within a large
carbon or graphite lined steel container known as a "pot".
An electric current is passed through the electrolyte at low voltage, but very
high current. The electric current flows between a carbon anode (positive),
made of petroleum coke and pitch, and a cathode (negative), formed by the
thick carbon or graphite lining of the pot. Molten Aluminium is deposited at the
bottom of the pot and is siphoned off periodically. It is then taken to a holding
furnace, cleaned and then cast.
In the GAMI pre-baked process; alumina is converted into primary aluminum
through a smelting process using electrolytic reduction. The reduction process
takes place in a reduction cell, referred to as the pot, where alumina is reduced
to molten aluminium. From the pot-line, the molten aluminium is sent to the
fabrication facility.
REFINING
Refining Process
For the past 30 years Bharat Aluminium Company has been dedicated to developing
World Class Quality aluminium plates and sheets of the various alloys. To stay ahead of
the competition it has adopted state of the art technology and has firmly established itself
as a front-runner among the producers of aluminium sheets and plates.
Past Successes:
Since 1980 BALCO has been catering to the needs of Defence and Space Research. The
following sophisticated alloys have been developed and supplied for defence and space
applications:
90% of the aluminium alloys used in the ‘Agni’, ‘Prithvi’ and ‘Akaash’ missiles, which have
been test fired successfully, were supplied by BALCO.
State of the art technology available with BALCO
Old Cold Rolling Mill BALCO has a 4 - High reversible rolling mill which neither
Hindalco nor Indal has. The 4 - High mill helps to
minimize shape variation in sheets.
New Cold Rolling Mill The salient features of the new Cold Rolling Mill installed are given
below:
Hydraulic automatic gauge control.
PRODUCTS GALLORE :
The alloys produced for catering to the needs of various sectors are as given below:
1.Redraw rods- EC Grade, AA 6201, High strength grades and commercial grade.
2.Hot rolled coils- alloy 1xxx, 2xxx, 3xxx, 5xxx, 6xxx, 7xxx & 8xxx.
3.Hot rolled plates- alloy 1xxx, 2xxx, 3xxx, 5xxx, 6xxx, 7xxx & 8xxx.
4.Cold rolled coils- ….do……….
5.Cold rolled sheets- …..do………
6.Five bar pattern chequered sheets-1xxx, 3xxx, 5xxx, and 6xxx.
7.Diamond pattern chequered sheets-1xxx, 3xxx, 5xxx, and 6xxx.
8.Corrugated sheets and Industrial (troughed) sheets – 1xxx,3xxx,5xxx, and 6xxx
9.Foil Stock
10.PP Cap stock
PROJECT
Bharat Aluminium Co. Ltd. (BALCO) manufactures a wide range of products under
the brand name of ‘BHARATAL’. The products can be classified as under
:
•Aluminium Metal and it’s Semis
•Process Products
•
Aluminium Metal and it’s Semis Cast Aluminium - Products under this category are
not subjected to any fabrication operation other than casting into ingots/pigs, slabs, etc.
The product mix in this category comprises of:
•Bharatal Ingot
•Bharatal Casting Alloy Ingots
•
Wrought Aluminium – Products in this category are produced essentially by
mechanical operation and comprise of the following:
Bharatal Ingots
Types Available:
Alloy Ingots
Master Alloy (Hardeners)
Size: 120mm(thick) x 150mm(width) x 800mm(length)
Weight: 20kg each on an average
Weight can be reduced as required by the customer.
RODS
Bharatal Properzi Rods
ROLLED PRODUCTS
Thickness: 4.50mm – 12mm for normal alloys (i.e. alloys of Al, Al-Mn, Al-Si, etc.)
4.50mm – 8mm for hard alloys (i.e. alloys of Al-Mg, Al-Mg-Si, Al-Cu-Mg,
etc.)
Temper: M, O
Thickness (Trimmed): 6.5mm – 12mm for normal alloys (i.e. alloys of Al-Mn)
6.5mm – 80mm for hard alloys (i.e. alloys of Al-Mg, Al-
Mg-Si, Al-Cu-Mg, etc)
Temper: F / M, O, H1,
Thickness: 0.4mm – 8.0mm for heat-treatable alloys (i.e. alloys of Al-Mg-Si, Al-Cu-Mg-Si, Al-
Zn-Mg-Si, etc)
0.4mm – 4.0mm for non-heat treatable alloys (i.e. alloys of Al, Al-Mn, Al-Si, Al-Mg,
etc)
Trimmed: 200mm – 500mm with increase of multiple of 50mm for coils with width
range 100mm – 630mm, & 500mm for coils with width range 630mm – 1500mm
Temper: M, O, H1, H2, H3, H4 (for coils of thickness 0.4mm – 2.0mm in trimmed condition
with coil density of 1-2kg/mm width, & O, M with untrimmed edges in heat-treatable
alloys
Finish:
Mill Finish
Cold Rolled Sheets
Standard Sheet 1100, 8011, 3003, 5XXX, 0.30 – 4.50 * 800 – 1540, Commercial Applications,
2XXX, 6XXX 800 - 1500 Defence/Marines
Standard Coils 1100, 8011, 3XXX, 5XXX 0.30 – 4.00 * 800 – 1480 Insulation, Ducting
Foil Stock 1100, 8011, 8006 0.30 – 0.60 500 – 1480 Re-rolling
Closure Stock 8011, 3105 0.17 – 0.23 550 – 1200 PP Caps, Seals
Lamp Cap Stock 3004, 8011, 5251, L8S 0.25 – 0.30 95 – 105 Electrical Bulbs
AGM COMM.
1.2.2 BOARD COMPOSITION
S.No Name Designation Category No. of other Membership of
Directorsships other
committees
UTKAL 10
b)
Secondary Performance Ratio
Ø Working capital turnover
Ø Stock to current asset
Ø Current asset to fixed asset
Ø Stock to fixed asset
Ø Fixed asset to total asset
d) Growth Ratio
Ø Growth rate in sales
Ø Growth rate in net asset
Ø
4.Classification by Accounting Significance
Ø Solvency ratios
Ø Earning ratios
Ø Capitalisation ratios
Ø Credit ratios
Ø Management ratios
Ø
5.Classification by nature
Ø Liquidity, solvency or working capital ratios
Ø Inventory ratios
Ø Debtors and creditors ratios
Ø Sales ratios
Ø Earning and dividend ratios
Ø Cost ratios
Ø
CHAPTER 2
2. RESEACH METHODOLOGY
Research in common parlance refers to a search for knowledge.
One can also define research as a scientific and systematic
search for pertinent information on a specific topic.
Research methodology is a way to systematically solve the
research problem. Research methodology just does not deal
research method but also consider the logic behind the method.
In facilitates the researcher with reason for evaluating the
research problem.
It has also defined as ‘a careful investigation or inquiry especially
through search for new fact in any branch of knowledge’.
Research comprises defining research problems, formulates the
hypothesis, research design including sample designing, data
collection, analysis of data, interpretation, conclusion on the Basis
of interpretation. Apart from it suggestions and recommendations
are also the part of research.
Flow chart of research can be as follows.