Professional Documents
Culture Documents
PROTOCOL
PRESENTED BY:
Sid Calayag
TRAINING OBJECTIVES
A cleanroom is a controlled
DEFINITION OF TERMS
CLEANROOM
An enclosed space employing control over the
particulate matter in the air, temperature, humidity,
pressure and human contributed contaminants.
CLEANZONE
A defined space in which the concentration of
airborne particulate matter, including human
contaminants is controlled to specified limits.
B A S IC C O M PO N EN TS OF
C LE A N R O O M
CEILING GRID
GLASS WINDOWS
WALL PANELS
CONDUCTIVE FLOORS
OR RAISED FLOOR
B A S IC C O M PO N EN TS OF
C LE A N R O O M
ANTE ROOM
AIR SHOWERS
PASS BOX
Cleanroom at construction stage
BUILDING/CONSTRUCTION
Cleanroom stages of construction
CIVIL WORKS
INTERIOR WORKS
INTERIOR WORKS
üColumns
üPiping Works
üSlabs
üEquipment Installation
üWalls
Enclosure
ENCLOSURE üofSupport
üSandingarea and
and issuance
System of ac
Installation
Painting
To remove Lightings
üthe
üSecondarygenerated dust
Ceiling and before
Installatio
OTHERS üFire Protection
üPainting Works
üMain
Feeder line
ü
helmet
Wear
§ Shoes for
indoor use
§ Helmet
§ Materials
§ To be stored in a clean & orderly
manner
§ Others
§ Dirty Work to be isolated
§ Sweep daily
§ Wet with sawdust
5S and Housekeeping
Every user is responsible for keeping
the cleanroom clean
Always clean your workspace before
leaving
Don’t leave or store items on or in
equipment
Do not set liquids on any equipment
Properly store all materials before
leaving the cleanroom
Last one out should make sure the
room is in a safe idle mode
Cleanroom apparels & PPE
●LAUNDRY:
Garments shall be
changed and
washed at least
once a week.
BASIC CLEANROOM PROTOCOL
§ Entrance Control
§ Air lock room
§ Sticky/Tacky mats
§ Materials & Tools
§ clean materials to be brought
into the building
§ clean materials before
entering
2.
Cleanroom PRACTICES
Planning
Based on 4 principles
Stage
Prevent entry of dust Prevent dust Remove dust Do not accumulate
generation
Positive pressure/barricade Clean suit/eqpt layout Apply appropriate filter Choose anti-static
materials
Apply
Apply energy
energy saving
saving systems
systems
Operational
Based on 4 principles
Stage
Prevent entry of dust Prevent dust Remove dust Do not accumulate
generation
Room pressure control Air shower operational Cleaning implemented Proper RH control, etc
Implementation
Implementation and
and Maintenance
Maintenance of
of Clean
Clean Production
Production Environment
Environment
Improving
Improving workers
workers level
level of
of consciousness
consciousness is
is very
very important
important
APPLICATION OF 4 PRINCIPLES
③ Remove immediately
generated particles
② Minimize dust
1. provide localized exhaust
generation in the room
near sources of contaminants
1. wearing of clean suits 2. make indoor air
2. workflow/layout to distribution as laminar as
reduce unnecessary movements possible
3. use of finishing
materials that generate few
particles
④ Do not pile-up dusts
4. No bringing of useless
things inside
or scatter these
particles
1. eliminate unnecessary
horizontal surfaces
2. Use round ends instead of
① Do the cleaning(people angles
and things) at the 3. do not install unnecessary
anteroom before bringing equipment that vibrates
1.inside the cleanroom
installation of air shower
at anteroon
Prevent entry of dust
nbasic control measures(1) ・ install air shower/pass box
・ pressurize the room(cleanroom indoor) - prevent dust from entering during
to prevent entry of dust from outside opening/closing of doors
-dusting off before entry
nJACA
> 10Pa
( 1 . 02
+pressure mmAq )
against nFDA
outside > 0 . 05
inAq
(1 . 27
mmAq )
nISO13408-1
10~ 15 P
・ provide sticky mat
a
place mat near entry points to prevent dust
under the shoes from entering
Prevent entry of dust < Effects of Cosmetic Products >
100,000
[ particles/cft/min ]
10,000
suits/gown
100 female ( 20’s )
generating finishing
n
外気
Recirculating
Filter air
Exhaust Room
OA
Room
Exhaust
particle Return air
sources
CLEANING THE Cleanroom
Daily Cleaning Regular Cleaning
What is
STATIC ELECTRICITY?