Introduction to Industrial Automation

 to bring the basic knowledge of

D Application development phases
industrial automation systems
required before moving on to
implementing specialized C PLC's software architecture
modules for functions such as
communications

B PLC's hardware architecture

A Operating principles and implementation

Duration : 32 min. Expert, Pedagogy : Philippe WARIN

Realization : EFISA

Introduction to Industrial Automation – January 2005

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 OPERATING PRINCIPLES
AND IMPLEMENTATION

D Application development phases

C PLC's software architecture

B PLC's hardware architecture

A Operating principles and implementation

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 - Operating principles
Operative Part Command Part

Reports

Sensors

Commands
Actuators

acts on
one or more processors controlled
physical values
by
solid, liquid or gaseous products man-machine interfaces
machines or processes

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 - The various parts
Command Part
Control

Processing

Operative Part

Sensors Process Actuators

Pre-actuators

Actuators

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 - The implementation steps (1/2)
Specifications

Analysis of the specifications

PLC configuration

Data declaration %I100 : niveau maxi

Programming

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 - The implementation steps (2/2)

Transfert of the
application to the PLC --------

Application
running

Settings

application
documentation and
archives

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 In an automated system:
 The Command Part is made up of one or more processing units controlled by a man-
machine interface,
 The Operative Part is made up of one or more processing units controlled by a Man-
Machine Interface,
 The Operative Part acts on physical values.

Send Clear
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 A sensor
 changes the status of the Operative Part depending on the orders generated by the
Command Part,
 informs the Command Part of the status of the Operative Part,
 acts on physical values.

Send Clear
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 A pre-actuator
 informs the Command Part of the status of the Operative Part
 acts directly on the process: motor, jack...
 acts on a power actuator

Send Clear
Introduction to Industrial Automation – January 2005
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 An actuator
 measures a physical value: pressure, temperature, motion,
 generates an electrical signal used to act on the Operative Part,
 acts directly on the process: motor, jack...

Send Clear
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 Quiz Results
{questions} out of {total-questions} were
correct
Your total is {percent}%

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 PLC’S HARDWARE ARCHITECTURE

D Application development phases

C PLC's software architecture

B PLC's hardware architecture

A Operating principles and implementation

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 - The PLC role
Command Part

Control

Communication

Processing

Operative Part
Supervision PCs, PLCs,
printers, modems etc…
Sensors Process Actuators
hardened to resist
mechanical constraints
electro-magnetic interference
heat constraints

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 - PLC architecture
Digital input Digital output interfaces Analog
Processor
Processor Digital input
interfaces
Digital output interfaces Analoginput
inputinterfaces
interfaces
interfaces

PLC's internal bus

Main rack PLC's internal bus
Main rack

Power
Powersupply
supply

Analog
Analogoutput
output interfaces
interfaces

1 or more racks
for the interfaces.
Communication interfaces
Communication interfaces

Specialized interfaces
Specialized interfaces

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 - The power supply unit PSU = Power Supply Unit
Provides the electric power for all of the
modules
One power supply module per rack

Indicators : OK, RUN, BAT

RESET push button

Backup battery to save datas/application

Relay output ( Watchdog output)

Fuse

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