Professional Documents
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ONGC, a fortune 500 company, is the flagship company of India; and making this
possible is a dedicated team of nearly 33,000 professionals. With market
capitalization over USD 22 billion, ONGC contributes more than 80% of India's oil
and gas production. The company has adopted progressive policies in scientific
planning, acquisition, utilization, training and motivation of the team. It has a unique
distinction of being a company with in-house service capabilities in all the activity
areas of exploration and production of oil & gas and related oil-field services.
Pre ERP Days
ONGC used PC-based legacy system for material management,
project monitoring and maintenance planning.
◦ Database: Oracle
◦ Hardware: HP, Compaq, IBM and Sun
◦ Operating system: Microsoft Win NT, Sun Solaris, and Unix
◦ Collation, consolidation, and analysis of operational data were difficult and time
consuming.
◦ Standardize more than 200 business processes for 13,000 users across a total of more than
500 offshore and onshore locations- all in under 30 months
◦ Cleanup and migration of huge amount of data from legacy systems and creation of data
from hard copies
◦ Create one of the largest data centers in Asia Pacific for SAP
◦ Replication of data and configuration in real-time via satellite as well as linking to existing
systems was also required.
◦ The system deployment could not upset current operations within ONGC, rendering the
need for outstanding ABB coordination and customer relations.
◦ Multiple simultaneous implementation teams were organized by ABB in India, Canada,
Germany and Switzerland all coordinated in one ABB team
◦ The SAP project was slated to be completed in 30 months including a stabilization phase
IT Initiatives by ONGC: Move towards
Business Process Re-engineering
EPINET- Salient
Features
•Client-Server
computing environment
•User friendly database
application S/W
•POSC compliant data
model
•Extensive GUI
capabilities
•Fast data
communication Network
•Concurrent data
accessibility
•Multilevel data security
Today the real-time data is becoming part of management dynamics in reaching business
conclusions. Keeping this as an imperative, ONGC aims to take maximum advantage of
the state-of-the art technology in SCADA for leveraging productivity and thereby profits.
The move towards ERP package was to enable the availability of information on a real
time basis and the elimination of duplicate activities across business processes by
capturing data at the source point. This will, in turn, facilitate decision support, better
operation control, and efficient cost management.
Overall ONGC has kept aside Rs 1000 Cr to invest in IT. In addition to Rs 95Cr invested
in SAP implementation, ONGC is also looking to invest Rs 45Cr every year towards
software implementation. Another Rs 600 crore in project for a communication and
control network.
“The project is all about data capture as part of all transactions. If there is an invoice drawn up
somewhere it is automatically fed into the system as data, so is a pay slip or the day’s measurement of oil
from a well ...and the beauty is that it would all be available on tap" Subir Raha, chairman & managing
Project Objective
◦ Integrate all scientific systems: Integration system to provide the data validation to
ensure correct numbers are sent to integrated systems
◦ The rest of the amount will be spent on EPNet, its exploration and production network,
being implemented in two phases by Schlumberger.
◦ The company’s hardware investment would relate high power computing systems and
PC clusters and grid computing using several PC clusters.
SAP Solution and Services
◦ SAP for Oil & Gas solution portfolio: SAP has experience with global oil and gas production
companies
◦ Solutions and services complemented existing SAP finance and human resources applications
Implementation
SAP India signed its largest ever deal in India ONGC for
implementation of the ICE (Information Consolidation for
Efficiency) project.
It was also the largest consulting deal for SAP Asia Pacific. In
terms of sheer size (with 8,500 licensed users across ONGC) it
would be Asia’s largest ERP project.
Implementation Plan
As far back as 1996, the company undertook Project Kuber, wherein it implemented
SAP R/3 ERP (Enterprise Resource Planning) system for its finance function.
Thereafter, in Dec 1999, ONGC started another project, Project Shramik, where it
deployed SAP for automation of all HR modules including payroll and
administration. ICE implementation started in mid 2000 and it went live in 2004
The project was envisaged by core design and engineering team of ONGC under
the initiative of Chairman of ONGC Limited. It had best brain from different
departments working on it- text book example of best practice. The team looked
like mini ONGC- the perfect team.
The western offshore business division (Headquarter at Mumbai) of ONGC was the
first to go live in its exhaustive ERP deployment. The first rollout was for 3,000
users in the company’s offshore operations centered at Mumbai. One key test was
making the transition at the most challenging sites: offshore and onshore oil
drilling platforms, where daily activity reports are required by 6 a.m. without fail.
Instead of trying a ‘soft’ target first, ONGC chose the hardest and most critical
areas first: production and drilling to go live with. This required processes and
actions had to be
By the time the project was completed in May 2005, the project team had added
other geographical locations and functions to the implementation, making new
solutions available to a total of 13,000 users – 65% more than the user base
originally planned.
Project team consultants from SAP played critical role in rollout and education of
users
SAP used ONGC as training centers for its employees to learn about Oil & Gas
industry
The ABB SCADA system was deployed in 179 onshore servers, 8 offshore servers,
2 plants in tier 1, and 13 redundant servers in Tier 2 control centers. As well, the
system will be implemented in the corporate centre in Delhi with a backup centre
in Bombay.
The ABB SCADA project covers 157 offshore platforms and 247 onshore
installations, pipelines and 2 processing plants with a cost of approximately 100
Million dollars.
Enterprise Wide SCADA for all Production and Drilling Facility of ONGC Spread
across India and in Arabian Sea.
The Automation system was integrated with the SAP is must to ensure the error
free production, Sale numbers reporting on day to day basis.
The project management group also excelled in meeting the logistical challenge of
connecting hundreds of sites across India – even on nomadic drilling rigs and
seismic field parties. Innovative solutions included secure satellite and radio-based
communication network access to offshore locations and other remote locations
deployed through a tightly coordinated schedule between the ONGC project team
and service providers.
Efficient Real time Monitoring of the Production and Drilling Parameters across all
the assets in India
Facilitate offline analysis of the Valuable/ High Producing Wells through third
party E&P Applications.
Total Facelift in the day to day operation of ONGC Production and Drilling facility
to improve the efficiency
Post Implementation
From its earliest interactions in the project, SAP Consulting quickly
recognized that Project ICE meant far more to ONGC than simply
the implementation of new hardware and software. And this
realization affirmed ONGC's decision to use SAP Consulting in the
first place.
UPS for all the 250 plus tier 1 control room of production and
drilling SCADA along with FCBC (Float cum boost charger)for 85
no of remote RTU (Remote Terminal Unit) with solar chargers.
Daily and weekly reports replaced quarterly data and facilitated real-time
reconciliation.
Built-In Checks to Ensure Compliance: To make sure the change
management happened without any problem, the new solution meant that
paper-based contracts and vendor payments were complemented by
electronic trans- actions – workers had to begin using the new system.
Also, to ensure compliance and data integrity, the project team
implemented built-in checks to make sure users followed the correct
procedures when entering data and identifying themselves.
Raising the Visibility of Critical Data: A key benefit of the new solution is
that it creates high visibility for critical data. The new solution ensures that
critical operational data is available online for all levels of management.
Reverse Auction process: Benefit of ERP
implementation
One of the benefits of using SAP was the launch of Reverse
Auction process, first PSU to do so. Termed as "Live Action
Cockpit" (LAC), the system will enable ONGC to collect and
compare price and bid information of various suppliers in a real-
time, open bidding environment. The reverse auction will ensure
transparency in the tendering process and thereby generate
confidence amongst the bidders. It will also add speed to the
process of procurement which will allow ONGC to source best in
class technology. On the basis of the pilot project it is estimated that
reverse auction will be able to accrue a cost saving of nearly 10
percent. The reverse auction process enables supplier selection
process by facilitating vendors worldwide to participate in the
bidding process seamlessly.
Ready to explore new ventures