42 Inch (Wide) PDP SVC Training Manual: LG Electronics / DND QA

42 Inch(Wide) PDP SVC Training Manua
LG Electronics / DND QA
Contents
Ⅰ. Usage/Service Points to be concerned
Ⅱ. Module formation & spec
Ⅲ. Screen defect diagnosis
1. 4/7 or 3/7 of screen is not displayed.
2. Screen by Data COF is not displayed.
3. one or more of Data COF IC have regular vertical lines.
4. Data COF IC unit error pattern
5. The screen by Scan COF is not displayed.
6. Regular- interval vertical line in the whole screen.
7. Vertical data copy
8. One or more vertical bars.
9. One or more horizontal bars.
10. Input signal pattern is displayed but the whole brightness of screen is dark.
11. In full white pattern, foreign color is displayed or in full black pattern, mis-
discharge is partially occurred..
12. In full white pattern, the brightness is getting darker toward the center.
13. A specific brightness of one color is not clear.
Ⅳ. Non-picture defect diagnosis

Ⅴ. One Point Service Guide(42 Inch, 40 Inch)
. Usage/Service points to be concerned
Color PDP is a display device consisting of Panel section & Drive section. Panel section is composed of electrode,
fluorescent substances ,dielectrics and gases, and drive section is a combination of electrical circuit section and
PCB section. We call this concrete as PDP Module Ass’y and the following shows warning.
SUGGGESTIONS
1. Static precaution
Drive section circuit is C-MOS circuit, so to protect against static electricity, wear static-proof wrist band.
2. Cleaning
when wiping panel, do not use liquid cleaner or other chemicals . Use a damp cloth for cleaning .
3. handling
Color PDP uses high voltage(Max.500V). Be aware of electronic shock when handling PDP Unit and don’t touch drive circuit.
and even driver circuit’s capacitor is turned off but charge still remains there, so to touch drive circuit, be sure to wait at least 1 minute.
4. Warning when connecting signal & Power Connector in operation

do not touch connector while Color PDP is operating.
5. PDP servicing and guarantee

Glass Panel and Drive Circuit section are linked and operating together.
if you disassemble and assemble the product in your own hands , LGE is exempted from the guarantee of function, quality and etc.
6. Damage in still image

Color PDP uses fluorescent material. The quality of PDP fluorescence by nature becomes deteriorated if using it in the same condition of CRT.
To prevent this symptom, input full-screen regularly or use screensaver software.
So do not display the still image for a long time.
7. Temperature & ventilation

Color PDP’s Glass Panel section and Drive circuit section emit the heat so the temperature shall be kept under 40.
the temperature of glass panel section is pretty high because built-in drive circuit emits the heat.
PDP is operating with high voltage therefore be sure to keep it away from conductive objects.
8. Warning when handling Module

be aware that PDP shall not be touched by metal or hard objects and shocked by the heat or mechanical force.
be careful when disassembling or handling.
be sure to wear glove for preventing injury when the glass’s broken.
3/79 LG Electronics/DND QA Gr
Service warning
1. When inserting parts or PCB, fasten the lead line to terminal before soldering.
2. When inserting high- voltage resistance(metal oxide film resistance or metal film resistance), keep 10mm away from PCB
3. High-voltage or high-temperature parts shall be away from the lead line.
4. This chassis is insulation(cold) chassis but for safety, it is better to use insulation trance.
when servicing power board, be sure to use insulation trance.
5. While PDP Module is in operation, do not connect or remove lines.
※ With COF or panel defect, report it to LGE PDP module service department.
Defect diagnosis tool
1. One DVM ( FLUKE 87 or similar type )

2. Digital Oscilloscope ( over 200MHZ )
MN-42PZ10 Spec & Features
91.5
1259
82
1056
Power : 220V 60Hz

635 Power consumption : 340W
693.5
220 114.8
779.5
281
1379
spect ratio: 16:9 color temperature : over 8500˚ KS-Video input

creen size (H X V) : 920.1 X 518.4mm viewing angle : over 160˚ DVD input(Y,Cb,Cr)/R,L : Y/Y. Pb/Cb, Pr/Cr+R/L
esolution : 852 X 480 (VGA) Audio input : R/L
input signal : NTSC, HD, VGA ,SVGA
ell Pitch (H X V) : 0.36 X 1.08 Twin Picture : PC/AV Power Cable : 3 심 (Ground terminal)
isplayable colors (R,G,B) : 1,677K (256 X 256 X 256)
PC input : D-SUB 15 Sound Output (Speaker) : R.L Out
rightness : 250 cd/ ㎡ (w/o filter : 550 cd/ ㎡ ) R,G,B input : D-SUB25 (RGBHV) : STB connection
Control : D-SUB25 / STB connection
ontrast ratio : 250:1 (w/o filter ; 700:1 ) Video input : CVBS AC Input : 220V 60Hz
Spec of Models
MN-42PZ10(42”W PDP MNT) ITEMS SPECIFICATIONS(Tentative)

Screen Size: 42 inch/ 106cm diagonal
Market : Korea / N_ America / S_America Aspect Ratio: 16 :9 (width:height)
Resolution: 852 x 480 Pixels(SD grade)
(2001. July ~) Peak Brightness : typ.240cd/m² (with filter 60%)
Contrast Ratio: 700:1(Dark Room & with filter 45%)
Viewing Angle: 160° horizontally and vertically
Displayable Colors:16.7 million
Weight: kg (MNT), kg(D/stand), kg(spk.)x2
Life: >25,000 hours
(elapsed time to 50% of initial brightness)
Dimensions(MNT) : 105.6cm wide, 63.4cm high, 8.2cm deep
Input Terminals : RF terminal(PAL/SECAM/NTSC)

(Set Top Box) Composite Video input(RCA) X 2, S-Video
Audio L&R input(RCA) X 2
Component Video (Y,Pb,Pr) + R/L for DVD
Component Video (Y,Pb,Pr)+ R/L for HDTV Stb.
RGB-SUB 15 pin for HDTV Stb.(480p/720p/1080i)
Analog RGB-SUB 15pin(PC VGA ~SVGA)
Stereo Input for PC Audio

Output Terminals : Analog RGB-SUB 15 pin(PC/DTV input bypass)
(Set Top Box) Audio L&R(RCA)
RGB-SUB 25 Pin for MNT(RGB/HV in & Control)
Composite Video output + R/L output
(Example of Desk Top Type) Input Terminals : Analog RGB-SUB 15 pin (Compatible with PC
(MNT) VGA ~SVGA, Compressed XGA)
RGB-SUB 25 Pin for STB(RGB/HV in & Control)
Component Video (Y,Pb,Pr) for DVD & DTV Stb.
Composite Video input(PAL/SECAM/NTSC)

Audio L&R input(RCA)X2
Display Frequency : 15.73kHz to 60kHz horizontally, 50Hz to 75Hz(V)
RN-BA11(3 System Multi STB) Picture : PIP(2Tuner:STB), Twin Picture, Digital Comb filter,
430(W)X78(H)X280mm(D) Digital Video Enhancer(Jagging free )
Sound : A2 stereo, AVL, Dolby Virtual, 2x10Wrms
Remote Control : Included(Unified)
External Control : D-sub 25-pin connector
Power Source : 110-240V , 50/60 Hz
Power Consumption: 300 watts( with Max. Audio : 320W)
PDP STB type & compatible mode
SET TOP BOX Compatible Model
MN-40X3M , MN-40PA10, MN-40PA10A, MN-42PZ10, MN-60PZ10

all Model can be connected but because of noise problem with internal
fan, it is terminated.Be sure that MN-40X3M is not compatible with SK-011
DIGITAL SET TOP BOX ( SK-010TSeparately
) : dedicated cable (AP-EA10)
MN-40PA10, MN-40PA10A, MN-42PZ10, MN-60PZ10
All but MN-40X3M can be used

DIGITAL SET TOP BOX ( SK-011T )
separately : dedicated cable (AP-EA10)
MN-40PA10, MN-40PA10A only
Only related model can be used.

ANALOG SET TOP BOX ( RN-BA10 )
MN-42PZ10 only
Only related model can be used

ANALOG SET TOP BOX ( RN-
BA11 )
Ⅱ. Module diagram & spec
ZCNT TOP B/D ASSY
Y DRV Upper B/D ASSY

Label
P5 P3 P2
P300
P4
P100
ZSUS B/D ASSY
P1
Y SUS B/D ASSY CTRL B/D ASSY
Y DRV Lower B/D ASSY
P6 VR2 VR1 P2 VR1
P1
X LEFT B/D ASS’Y X RIGHT B/D ASSY P2
YDRV B/D ASSY ZCNT BOTTOM B/D ASSY
EXTERNAL CABLE CONNECTION PART NO. product name standard

connector supply signal 1 6871QTH003BPWB(PCB) ASSYZ CNT TOP B/D ASSY
P1~P2[X B/D] 5V, 15V, VA 2 6871QZH002BPWB(PCB) ASSYZ SUS B/D ASSY
P3[Y SUS B/D] VSC, VSETUP 3 6871QTH004BPWB(PCB) ASSYZ CNT BOTTOM B/D ASSY
4 6871QLH012APWB(PCB) ASSYX LEFT BOTTOM B/D ASSY
P2[Y SUS B/D] 5V, 15V, VS
5 6871QRH010APWB(PCB) ASSYX RIGHT BOTTOM B/D ASS
P1[Z SUS B/D] 5V, 15V, VS
6 6871QDP016BPWB(PCB) ASSYY DRV Upper B/D ASSY
P300[CTRL B/D] 5V
7 6871QDP017BPWB(PCB) ASSYY DRV Lower B/D ASSY
P100[CTRL B/D] VIDEO SIGNAL
8 6871QYH015APWB(PCB) ASSYY SUS B/D ASSY
Y- Drive
CN1
POWER
Controller
Board
Board
CN2
Y- Board
Z- Board
VSC
Board
Y- Drive
EMI Filter
X – Board ( L ) X – Board ( R )
Local key Main Power
Monitor Block diagram
2M-SDRAM
STB LA4282
MICOM Buffer
MX88L284
CXP750010 HC541
LA7222 CXA2022S
PC
PDP MPDULE
Video HC74
DVD VPC3230 SDA9410 CXA2101 THS8083
MN-42PZ10 VSC(JAG200 & FLI2200) Block Diagram
MONOSTALE MULTIBIB.
MEMORY (6M-BYTE)
RGBHV SOG_OUT CLAMP_AD
VIDEO
5 RGB 3
SWITCH
A/D CONVERTER
(M52758FP)
(CXA3516R) SCALER
Buffer
41P
(74F574 x 4)
H PLLH/CLK 2 (JAG200) 8
RGBHV 5 3
4
H/V
SOG H/V/DE/CLK
V
H
CVBS RGB 3
H/V 2 DISP_EN
COLOR DECODER
YCbCr/
YPbPr (VPC3230D) 5
H/V/ RGBHV
FIELD/
LLC1
4 H EPLD
DEINTERLACE ENHANCER
(FLI2200) (FLI2220) COLOR CONTROL V
2 (GEN. CLAMP)
5 &
YUV VIDEO SWITCH Clamp
H/V/CLK/
HBLK/VBLK (CXA2101Q)
MEMORY H/V 2 Y,U,V,H,V 5

(4M-BYTE)
Y,Pb,Pr(MNT) 3 Y,Pb,Pr(STB)
3
PORT EXP
(74HCT373)
AUDIO (M62320X3)
MICOM
R
AUDIO AMP Sound
LA4282(L&R) Processor
(MSP3401G) ROM EEPROM
(AT29C010) X2416P
L
PC
RN-BA11(Tuner Receiver) Block - Diagram
L/R
Ro
Lo
MSP3401G
RGB(PC)
2’nd SiF M52758FP
Sound
TV (M) RGB/YUV
TUNER.1 Processor
S/W
L/R
L/R(tv) RGB (DTV)
TUNER.2 TV (S)
L/R(tv)
M52756FP RGB
CVBS RGB/YUV
S/W
VPC3230D Y,Pb,Pr(DTV)
Y/C (SUB)
Video RGB(OSD) YUV
Y/C Proessor CXA2119M
S-VHS CXA2069Q OPTION
S/W
※ AUDIO 공용 Y/C
V, L/R A/V SW DCF
외부입력 1 CVBS
WE
MS81V04160
FRAME
RE MEMORY
V, L/R
외부입력 2 Y/C VPC3230D
(MAIN)
DVD_Y
Vido LGTV1001 +
Proessor DRP
MNT_OUT
Y,Cr,Cb (DVD)
Y,Pb,Pr(DTV)
DVD/DTV
(RCA JACK)
Product back & monitor in/output sectio
Connecting 25 Pin cable

(when connecting 25 Pin cable,
13/79
Connect external equipment to QA
LG Electronics/DND STB)
Gr
Connection diagram (back cover’s open
Controller Board
Z-Board
Y-Drive (TOP) Power Board
VSC Board
Y-Board
EMI Filter
Y-Drive (Bottom)
Exploded view (Back Cover, VSC, EMI, Power
VSC BOARD EMI Filter POWER BOARD
BACK COVER
Exploded view (Module)
CONTROL
BOARD
PANEL
Z-BOARD
Y-Drive BOARD
Y-Drive BOARD
X-BOARD
X-BOARD
Y-BOARD
Parts (back covers open)
Y-Drive Board (Top) Y-Board Control Board(Back)Power Board Z- Board
Main Power
Y-Drive Board VSC Board(Front) EMI Filter Switch
EMI Filter & VSC Board are separated
Y-Drive Board Y-Board Control Board Z-Board
X-Board ( Right)
X-Board ( Left )
Power Board ( SMPS )
Power well power Board-Korean market Murata Power Board
Ⅲ. Screen defect diagnosis
1. The 4/7 or 3/7 of screen is not displayed.

1) Check the X B/D power connector.
2) Check the connector between CTRL B/D and X B/D.
3) Replace the X B/D.
※ relations between screen and X B/D
screen X B/D
left 4/7 of screen ↔ Right X B/D
right 3/7 of screen ↔ Left X B/D
※ type
i) screen’s left(4/7) ii) Screen’s right(3/7)
Displaying part
Non-displaying part
2. No image by Data COF. (the case one Data COF is totally or partially not displayed included)
1) It is mainly caused by related Data COF and X B/D connection error.

2) Check the connector between that Data COF & X B/D.
※ examples
3) When of screen
Data COF display
has a defect, type
replace the related X B/D.
( beside the below, any out of 7 Data COF can be occurred. )
ok
partially displaying
Non-image
※ Data COF IC test method
Set ① pattern( GND ) to ANODE,

② Pattern (resistance joint part ) to CATHOD,
Test diode forward and backward.
Measure ③ resistance value.(10Ω)
② ① GND
resistance
3. Data COF IC unit error
1) As pictures below, this is caused by the clock error of Data COF IC
2) With <case 1>, <case 2>, <case 3>, check Data COF connector and replace the X B/D.
3) With <case 4>, <case 5>, check the connector between CTRL B/D & X B/D and replace X B/D or CTRL B/D.
※ Cases
<case 1>
One IC error in one COF
<case 2>
Two every-second IC error in one
<case 3>
4 IC errors in one COF
<case 4>
Data COF IC unit error in the whole X B/D
<case 5>
Data COF IC unit error in the whole screen.
4. Regular vertical line with one or more Data COF IC
1) Regular vertical line with one Data COF IC is mainly caused by X B/D output terminal buffer’s output error. When two Data COF ICs have regular
vertical lines, it means the data transfer from Controller B/D to X B/D has an error.
2) Check the related X B/D connector.
3) Replace that X B/D or CTRL B/D
※ relation between screen & X B/D
screen X B/D
left 4/7 of bottom screen ↔ Right X B/D
right 3/7 of bottom screen ↔ Left X B/D
※ case
Partial error or total error with One or more ICs
defect.
5. The screen by Scan FFC is not displayed
1) It is mainly caused by the bad connection between Scan FFC & Y B/D.
2) Check the related connector between Scan COF & Y B/D.
3) When Scan IC has a defect, replace the related Y DRV B/D.
※ case 1/8 of the screen
●
●
●
OK
total or partial non- image
※ SCAN IC check
Set Vpp Pin to ANODE, GND pin to CATHOD and test diode forward and backward.
6. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking)
1) This problem is related to CONTROL B/D.
2) Replace CONTROL B/D
※case
Regular vertical lines in the whole screen
7. Vertical Data copy

1) It possibly happens when scan wave does not form properly.
2) Replace Y DRVB/D or Y SUS B/D
※ case
<pattern supposed to display> <case 1 : total copy>
<case2 : partial- top copy> <case 3 : partial- bottom copy> <case 4 : total copy>
8. One or more vertical lines in the screen.
1) Irregular vertical line is not related to Controller B/D or X B/D.
2) It is mainly caused by the followings open(or short).
- Panel itself defect
- DATA COF FPC attached to panel is open or short.
- DATA COF attached to panel itself defect
3) Replace module
There are several types.
※ case
Several lines in ¼ area.
It can be seen on the both side, right and left.
The area is sometimes over ¼.
9. One or more horizontal lines in the screen.

1) Irregular borizontal line is not related to Controller B/D or Y B/D.
2) It is mainly caused by the followings open(or short).
- Panel itself defect
- SCAN FPC attached to panel is open or short.
- SCAN IC attached to panel itself defect
3) Replace Y DRV B/D
※ case
Not always like this.
There can be several horizontal lines
10. Input signal pattern is displayed but the whole brightness of the screen is dark.
1) It happens when Z B/D is not operating well.
2) Check whether Z B/D’s power connector is plugged .
3) Check whether the connector between Controller B/D & Z B/D is plugged.
4) Replace Controller B/D or Z B/D.
11. In full white pattern, foreign color is displayed or in full black pattern, mis-discharge
is partially occurred.
1) Check the slope of Y B/D set up, set down waveform.
2) Check the slope of Z B/D’s ramp waveform
3) Measure each B/D’s output waveform by over 200MHz oscilloscope and compare it to the below picture.
it is possible to control Y B/D’s setup slope by adjustinng VR2, setdown slope by VR1 and Z B/D’s ramp slope by VR1..
- Y B/D measurement point : TP ( Connector P4 36 pin )
- Z B/D measurement point : panel connection part ( SUS_OUT )
230V
15µ s
Vsetup 175V
setup
Vs
175V 25µ s
Vs 20µ s
0V setdown
230µ s
Z RAMP voltage wave

Y output voltage wave
12. In full white pattern, the brightness is getting darker toward the center.
1) It happens with Z B/D’s ramp waveform
2) Check the connection between CTRL B/D and Z B/D’s connection cable.
3) Replace Z B/D.
※ case
13. A specific brightness of one color is not clear.

1) Check CTRL B/D’s input signal connector.
2) Replace CTRL B/D.
Ⅳ. Non-picture Defect diagnosis.
Non- image or same symptom when power off or black pattern.

1) Check CTRL B/D’s LED(D1~D4).
2) Check the power or signal cable input into CTRL B/D.
3) Check X B/D, Y B/D and Z B/D’s power connector.
4) Check the connector between CTRL B/D and X B/D, Y B/D, Z B/D respectively.
5) Measure each X, Y, Z B/D’s output waveform with over 200MHz oscilloscope and compare it to the below picture to detect the defect
and replace that.
- Y B/D measurement point : TP ( Connector P4 36 pin )
- Z B/D measurement point : panel connection part ( SUS_OUT )
- X B/D measurement point : L1(RIGHT), L2(LEFT BOTTOM)
6)Test scan(Y) IC.
7)Test data(X) COF IC
8)Replace CTRL B/D.
1Frame(16.7ms)
5) Test scan(Y) IC.

6) Test data(X) COF IC.
7) Replace CTRL B/D.
< A: Y B/D output waveform - 1 FRAME >

< B: Y B/D output waveform - 1 SF > < B: Y B/D output waveform - 2 SF(non-Setup SF) >
< A: Y B/D output waveform - 1Frame >
< B: Y B/D output waveform - 7~12 SF(SE) >
< A: Z B/D output waveform - 1Frame >
< B: Z B/D output waveform - 1SF >
< X B/D output waveform - 1 FRAME >
< X B/D output waveform - 1 SF >

< X B/D output waveform - amplification >
Ⅴ. One Point Service Guide 42 Inch
42” PDP Flicker and No Raster Troubleshooting Guide
cause : bad connection between

Y-Board
# 1, 2 drive board Connector pin
P6
Rework should
be done
P4
Y-Driver Board
Y-Board
②
② ① ①
P4
P6 ②
②
①
①
amplified amplified
① : outside Leg
② : inside Leg
•P 6, P 4 both are the first pin, when
wiring, it should be done as picture
shown.
(bend the wire to Y-Driver B/D not
①
to Y-B/D . If not there can be noise) ②
① •Don’t be confused with Pin number
②
•Improved since Dec,2001.
① ①
②
②
①
②
①
②
ure not to misconnect the line.

the picture precisely and then connect jump wire at the exact point
Intermittent no-image/image error while watchi
X CANVAS X CAVBAS
The screen is intermittently disappeared . LED is green

screen is distorted weiderly (happened 2 a day)
X CANVAS
cause : bad connection between Y-Board and #1,

2 pin of
Y-Drive Board Connector
troubleshooting : connect bad linking between Y-

Board & Y-Drive with jump wire (all 4
parts)
see working instruction(revised since

Dec,2001. 1) 34/79 normal LG Electronics/DND QA Gr
No Power
X CANVAS X CANVAS
No Power
normal
( in ST-BY mode, but no LED)
Check the power supply & main power S/W on
Check EMI board fuse (check the rated capacity )
Be sure to use rated fuse.
Fuse 15 A
No Raster
X CAVBAS X CANVAS
when Power’s on, after 2 ~ 3 sec, it’s off normal

( LED changing green into red )
HECK : remove STB and operate monitor individually.

(check STB defect or Monitor defect )
hen using ANALOG STB, check STB only

MN-42PZ10 only STB : RN-BA11
move each Board’s power supply connector and check the power is off.
hen the power is not off,replace the related board.
No Picture
X CANVAS X CANVAS
no picture (LED’s green) normal
re checkpoint : remove STB and operate monitor individually.

check whether STB’s a defect or monitor’s one)
th monitor defect, check VSC and then Controller Board.
Troubleshooting : replace VSC Board
Address Bar ( Horizontal Bar
X CANVAS X CANVAS
no image (LED’s green) normal
Cause : Y-Drive ( Bottom ) defect
Troubleshooting : Y-Drive (lower part) replacement
This problem is shown in the bottom of screen,

So it is caused by Y-Drive
Y-Drive Board ( Bottom )
Address Bar ( Horizontal Bar
X CANVAS X CANVAS
Y-Drive Board ( Top )
Cause : Y-Drive Board (upper part) defect
Troubleshooting : Y-Drive Board replacement
No Picture
X CANVAS X CANVAS
PD501 Connector
cause : PD-501 Connector contact point defect
troubleshooting : PD-501 Connector replacement
(with PD-501 Connector contact point defect,

Various defect symptoms can be seen)
High frequency noise (“Bee” sound
X CANVAS X CANVAS
normal picture with high frequency noise (“bee”) normal
SMPS is supposed to operate

with high frequency so
small noise is not considered
as a defect.
Power (SMPS) Board
1. C8178 0.22 ㎌ /50V add

2. Open C8139 right lead,
and then connect it to Open C8139
R8164 right lead. C8178 0.22uF right lead and
electrolytic then wire R8164
Improved since Nov,2001
capacitor right lead
insertion
Slight noise is not a defect and write down explanation
No picture in right- 2/5 area
X CANVAS X CANVAS
No picture in the right- 2/5 area normal
X-Board ( Left ) power supply check
X-Board ( Left )Connector check
X-Board ( Left ) replacement
Address Bar (Vertical )
X CANVAS X CANVAS
stripe in right-2/5 area normal
X-Board ( Left ) power supply check
X-Board ( Left ) Connector check
X-Board ( Left ) replacement
No picture in left 3/5 of the screen
X CANVAS X CANVAS
left 3/5 of screen with vertical stripes normal
X-Board ( Right ) power supply check
X-Board ( Right )Connector check
X-Board ( Right ) replacement
Address Bar (Vertical )
X CANVAS X CANVAS
left 3/5 of screen with vertical stripes. normal
X-Board ( Right ) power supply check
X-Board ( Right )Connector check
X-Board ( Right ) replacement
No Red
X CANVAS X CANVAS
no Red ( B or G ) normal
est Monitor individually.

f detect a problem with monitor, check VSC Board.
f it has a problem with STB connecting, focus on 25 Pin.
Be sure not to connect 5 Pin (AP-EA10) by force
25 Pin Cable P/No : GVZ AP-EA10 Be sure not to bend it by force or interna
Insulated conductor can be down.
1) X - Board COF Connector separation 42 Inch
Lift up the right and left of X-BOARD CONNECTOR. Lift up X-BOARD CONNECTOR and separate
COP CONNECTOR by pulling up.
When you handle COF CONNECTOR, don’t pressure. First release LOCK and separate.
If COF CONNECTOR is damaged, you should replace MODULE ASS’Y. So, be aware of this!! COF Connector
Warning
When
When you
you exchange
exchangeX-Board,
X-Board, first
firstyou
you should
should separate
separateCOF
COF
Connector. Be careful to handle it.
Connector. Be careful to handle it.
COF
COF Connector
Connectorisis attached
attached to
to Module.
Module. When
When COF
COF Connector
Connectoris
is
broken, Module ASS’Y must be replaced a new
broken, Module ASS’Y must be replaced a new one. one.
2) X - Board Connector separation
Lift up each edge of left/right. Lifted condition

Be careful to handle LOCK or it can be broken.
When LOCK is broken, replace a new X-BOARD.
Warning
It’s easy to separate it by releasing Connector Lock .
Do not pressure or it can be hurt.

When LOCK is hurt, replace a new X-BOARD
3) Y - Board COF Connector separation
Pull the white LOCK as shown in arrow
Pull the white LOCK as shown in arrow.
Separate COF CONNECTOR by pulling in the left.
Warning
Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace
a new Y-Board. In case of COF Connector, Module Assembly.
4) Z - Board COF Connector separation
Separate the fixed Screw of Z-Board. Condition in Lock part is pulled Pull COF Connector as shown in arrow.
Pull out Lock as shown in arrow.
It’s easy to separate COF on condition
COF Connector that Z-Board Screw is separated.
Warning In case Z-Board is assembled, it’s really
hard to separate.
Be careful not to tear COF Connector.
If COF Connector is torn, replace a new Module Assembly
5) Connector separation Guide
Push LOCK and pull out
PUSH PUSH
PUSH
PUSH PUSH PULL
6) Control Board & VSC Board Connector
7) Gas injection (Sealing up) condition
Be sealed up after gas injection

Be sealed up after gas injection
Warning Be careful to handle the sealed-up part after gas injection.

If it is broken, the gas escapes. So, replace the Module.
8) Power off in 2 ~ 3 minutes(Protection)
Power
PowerisisOn
Onand
andoff
off2~3
2~3minutes.
minutes.
(Protection)
(Protection)
OK
P301
P301Connector
ConnectorOpen
Open Check.
Check. XX--Board
BoardTop
TopRight
Right Change.
Change.
P302 OK
P302Connector
ConnectorOpen
Open Check
Check XX--Board
BoardTop
TopLeft
Left Change.
Change.
P303 OK
P303Connector
ConnectorOpen
Open Check
Check XX--Board
BoardBottom
BottomRight
Right Change.
Change.
P304 OK
P304Connector
ConnectorOpen
Open Check
Check XX--Board
BoardBottom
BottomLeft
Left Change.
Change.
OK
P102
P102Connector
ConnectorOpen
Open Check
Check ZZ--Board
Board Change.
Change.
OK
P3,
P3,P2
P2Connector
ConnectorOpen
Open Check
Check YY--Board
Board Change.
Change.
OK
P005,
P005,P003
P003Connector
ConnectorOpen
Open Check
Check VSC-
VSC-Board
Board Change.
Change.
PROTECT
PROTECT operation;
operation;
P006
P006Connector
ConnectorOpen
Open Check
Check OK VSC
VSC--Board
Board Change.
Change.
When
When the
the load
load voltage
voltage is
is short.
short. Sound
Sound Output IC ShortCheck
Output IC Short Check
When
When each
each voltage
voltage doesn’t
doesn’t work
work (in
(in general)
general) Power
Power Board
Board Change
Change
9) Power off in 2 ~ 3 minutes(Protection)
Symptom : As soon as the power on,

it’s off in 2 - 3minutes.
(PROTECT operation)
Cause : No VS voltage
L813 Cold Solder
L813 Coil cold soldering.
Check
Check
Open the Connector connecting to each Board to check the power is off.
if each Board is same, check the Power Board and voltage.
10) ADD BAR inspection and repair
Press the ADJ KEY and check the position of add bar by changing WHITE or
RED or BLUE or GREEN
HEATRUN : WHITE
Top Right Top Left MP-40PA10 uses 4 board such as left,right, top and bottom.
Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR
between MODULE and X-BOARD.
If there is no defect in COF CONNECTOR replace X-BOARD.
But the problem still remains and check the connector between X-BOARD and
Bottom Right Bottom Left CONTROL BOARD. And if you can’t find defect, check CONTROL.
11) One Point Service Guide
Symptom : B color 1 Address line Open

Cause : Dented COF
COF is dented
Symptom : Inferior R Address color
Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP
( Normal waveform after tearing off IC Pin)
Countermeasure : Replace X-L-TOP board.
IC14
Cold Soldering
Abnormal waveform by cold soldering
Normal waveform after tearing off IC pin
Symptom Causes Countermeasure
If 15V line voltage reduces Replace PSU

below 14V, (Power Supply Unit)
Mis-discharge occurs and and defective X-Board.
power off because of
protection circuit.
Defective X-Board
The blue spreads on the screen (Mis-discharge)

and power off in 2 ~ 3 seconds.
If you turn on again, it will be same problem.
Check
Check
If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting
all X & Y boards.
Symptom Cause Countermeasure
No 5V supply to Top right Connect 5V line

X-Board.
The top left part of screen is broken

(Top Right X-BOARD)
Check
Check
Check Top right X-BOARD 5V.(If 0V, it happens)
Check 5V line from SMPS to X-BOARD.
No Va(70V) supply to Top Connect 70V line

right X-Board.
Pinkish screen in the top left.

(Top right X-BOARD)
Check
Check
Check Top right X-BOARD Va(70V).(If 0V, it happens)
Check 70V(Va) line from SMPS to X-BOARD.
No 12V supply to Top right Connect 12V line

X-Board.

right X-Board.
The 3/5 top left in the screen is blank

(Top Right X-BOARD)
Check
Check
Check Top right X-BOARD 12V.( If 0V, it happens )
Check Top right X-BOARD Va(70V).(If 0V, it happens)
Check 12V & 70V(Va) line from SMPS to X-BOARD.
No 12V supply to Top left Connect 12V line

X-Board.

left X-Board.
The 3/5 top right of the screen is blank.

(Top left X-BOARD)
Check
Check
Check Top left X-BOARD 12V.( If 0V, it happens )
Check Top left X-BOARD Va(70V).(If 0V, it happens)
Check 12V & Va(70V) line from SMPS to X-BOARD.
P1 COF connector on Top left Reassemble it

X-Board is open.
Pinkish screen in the 1/5 top right

(Top left X-BOARD)
Check
Check
Check the contact point and Locking of P1 on Top left X-BOARD.
No 5V supply to bottom right Connect 5V line

X-Board.
The 3/5 bottom left of screen is broken.

(BOTTOM RIGHT X-BOARD)
Check
Check
Check Bottom right X-BOARD 5V.( If 0V, it happens )
No 12V supply to bottom right Connect 12V line

X-Board.
No Va(70V) supply to bottom

right X-Board.
The 3/5 bottom left of the screen is Blank.

(Bottom Right X-BOARD)
Check
Check
Check Bottom right X-BOARD 12V.( If 0V, it happens )
No 5V supply to bottom left Connect 5V line

X-Board.
The 2/5 right of the screen is broken.

(Bottom left X-BOARD)
Check
Check
Check Bottom left X-BOARD 5V.( If 0V, it happens )
No 12V supply to bottom left Connect 12V line

X-Board.
The 2/5 right part of the screen is blank.

(Bottom left X-BOARD )
Check
Check
Check Bottom left X-BOARD 12V.( If 0V, it happens )
The connecting of X-Board bottom Reassemble it.

left connector is bad.
ADDRESS bar appears in the right bottom of the screen.

(X-BOARD BOTTOM LEFT)
Check
Check
Check connecting of the connector of bottom left X-BOARD.
Reassemble it.
X-BOARD BOTTOM LEFT CONNECTOR

OPEN.
Examples
Connector(P13) is OPEN or Reassemble P13.

Connecting condition is bad
Screen is divided in top and bottom, and vertical bar

appears.
Check
Check
P13 CONNECTOR contact point inferior CHECK.
P13 CONNECTOR SIGNAL CHEK.
P13 CONNECTOR
VSC Board Connector is Open. Reassemble VSC Board

Connector
Screen is broken and has the vertical/horizontal bar.
Check
Check
Check the connector connecting

Reassemble the Connector
Loose VSC Board Connector Reassemble VSC BOARD

Connector
The screen is bluish(Mosaic screen)
Check
Check
Check the connection condition of the Connector.
Reassemble the Connector.
Bad IC203 Replace IC203(VPC3230D)
The mosaic appears in the screen when it connects to VIDEO Input.

(The sensibility of Y-signal is low.)
When connected to Component Input, it is O.K.
Check
Check
Check if X201 on VSC board oscillates.

Check Video In/Out of IC203 on VSC board.
IC201
(VPC3230D)
Decoder IC
Examples
IC201(VPC3230D) Decoder is inferior
Cause
Symptom Countermeasure
Bad Connector connecting

Control Board and VSC B/D.
Change the Connector
Abnormal Normal
Noise with division of colors
Check
Check
Contact point and signal condition of Connector Control Board and VSC Board.
Bad Connector
Name No signal Vertical Bar
Symptom Cause and Countermeasure
1.Cause : Bad IC2 (DA1)

▶ IC2 DA1(Data Arrange) No.162 Pin output is changing
depending on the temperature.⇒ abnormal X-B’d Buffer IC
* Room temperature : 2.5V Output (Normal Pin = over 2.8V)
* Heated : 1.5V Output(Normal Pin = 2.7V )
⇒ Bad IC2 (DA1)
2. Countermeasure : Replace IC2
< Waveform of normal pin> < Waveform of abnormal pin >

─ heated ─ heated
8cm
DA1 DA1
Realization Buffer Buffer
When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets

high temperature, you can observe it
(In normal temperature it’s O.K. )
Buffer(74ACT541) waveform abnormally narrows.
→In this case, it is impossible for Flip Flop(74AC574) on X
B/D to read data.
Name Add Open (Green 1 Line)
1.cause: Add. COF Drive IC inferior
Add. COF Drive IC
Normal Line Data waveform Open Line Data output waveform
▶ the output of inferior line less than that of the normal Line
Add. COF Drive IC inferior
▶ COF inspection 검사기 : 24V Open check (normal 50V)
Name Vertical bar when Power off/on(Mis-discharge)
1.Cause : Control board malfunctions when Power off/on.
2.Countermeasure: Change some parts on Control board.
3.Changing parts : A32_CTRL_03 B/D (Marked on PCB)

-.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor)
-.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor)
-.C504, 505 : 0.1uF / 50V add (Chip Capacitor)
Control board
Realization
1.PDP Power on Mode external input
(regardless of wire/wireless signal but it’s easy to reenact in wireless
signal)
2. Remove Power Cord (Power’s off)
3.after about 20minutes, insert Power cord
(automatically the Power’s on and the vertical bar is shown as above)

42 Inch (Wide) PDP SVC Training Manual: LG Electronics / DND QA

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42 Inch(Wide) PDP SVC Training Manua

Ⅳ. Non-picture defect diagnosis

4. Warning when connecting signal & Power Connector in operation

5. PDP servicing and guarantee

6. Damage in still image

7. Temperature & ventilation

8. Warning when handling Module

Defect diagnosis tool

1. One DVM ( FLUKE 87 or similar type )

Power : 220V 60Hz

spect ratio: 16:9 color temperature : over 8500˚ KS-Video input

MN-42PZ10(42”W PDP MNT) ITEMS SPECIFICATIONS(Tentative)

Input Terminals : RF terminal(PAL/SECAM/NTSC)

Stereo Input for PC Audio

Composite Video input(PAL/SECAM/NTSC)

SET TOP BOX Compatible Model

MN-40X3M , MN-40PA10, MN-40PA10A, MN-42PZ10, MN-60PZ10

MN-40PA10, MN-40PA10A, MN-42PZ10, MN-60PZ10

All but MN-40X3M can be used

MN-40PA10, MN-40PA10A only

Only related model can be used.

Only related model can be used

ZCNT TOP B/D ASSY

Y DRV Upper B/D ASSY

P6 VR2 VR1 P2 VR1

YDRV B/D ASSY ZCNT BOTTOM B/D ASSY

EXTERNAL CABLE CONNECTION PART NO. product name standard

Local key Main Power

DVD VPC3230 SDA9410 CXA2101 THS8083

MEMORY H/V 2 Y,U,V,H,V 5

Connecting 25 Pin cable

Y-Drive (TOP) Power Board

VSC BOARD EMI Filter POWER BOARD

Y-Drive Board (Top) Y-Board Control Board(Back)Power Board Z- Board

Y-Drive Board Y-Board Control Board Z-Board

Power well power Board-Korean market Murata Power Board

1. The 4/7 or 3/7 of screen is not displayed.

※ relations between screen and X B/D

i) screen’s left(4/7) ii) Screen’s right(3/7)

1) It is mainly caused by related Data COF and X B/D connection error.

※ Data COF IC test method

Set ① pattern( GND ) to ANODE,

Data COF IC unit error in the whole screen.

※ relation between screen & X B/D

※ case 1/8 of the screen

Regular vertical lines in the whole screen

7. Vertical Data copy

<pattern supposed to display> <case 1 : total copy>

9. One or more horizontal lines in the screen.

Z RAMP voltage wave

13. A specific brightness of one color is not clear.

Non- image or same symptom when power off or black pattern.

5) Test scan(Y) IC.

< A: Y B/D output waveform - 1 FRAME >

< B: Y B/D output waveform - 7~12 SF(SE) >

< A: Z B/D output waveform - 1Frame >

< B: Z B/D output waveform - 1SF >

< X B/D output waveform - 1 FRAME >

< X B/D output waveform - 1 SF >

42” PDP Flicker and No Raster Troubleshooting Guide

cause : bad connection between

ure not to misconnect the line.