JSS Academy of Technical Education-Noida

Department of Manufacturing Technology

Name of the Group members:

Kartikay Agarwal(0709141018)
Deepankar Jain(0709141012)
Jitendra Kumar(0709141015)
Pushp Verma
Under the Supervision of :
Mrs. Neelam Khandelwal
Dept of Mfg Tech
Object Rejection and Counting Machine

Name of the Group member

Kartikay Agarwal
Deepankar Jain
Jitendra Kumar
Pushp Verma
Under the Supervision of :
Mrs. Neelam Khandelwal

Department of Manufacturing
Technology
2010-2011
OBJECTIVE
 To construct a model of conveyor belt.
 To design an infrared controlled electronic
device.
 To design an electronic counter to count the
objects.
 To fabricate a geared motor assembly set up that
reject the material.
INTRODUCTION
 Conveyor belt is used to transport industrial and
agricultural material.
 Geared motor to move conveyor belt.

 D.C. power supply to run the motor.

 Infrared sensor to change the status.

 Object rejection geared motor.

 Counter circuit to count the number of material.

OVERVIEW
 D.C. geared motor runs the conveyor belt in one
direction.
 IR sensing circuit duly connected with the switching
relay changes the status for two motor.
 Activation of changeover relay.

 Rejection machine setup rejects and remove the

object.
 Changeover relay again come to its old status to run
the conveyor belt.
 BLOCK DIAGRAM:-:

Gear Motor for Object Rejection

IR Tr./Rec
Relay Security Circuit
Act

Counter Circuit
IR Tr. IR Rec.

Roller Right

IR Tr. IR Rec. Power

Pulley Supply

Conveyor Belt
Gear Motor to
Move Conveyor
Belt
Roller Left
 Materials Quantity Cost(Rs)
1. A.C. Motor 1 500

2. Transformer 1 800

3. D.C. Motor 1 500

4. Diode 5 250

5. Gears 5 1000

6. Transistor 15 750

7. Capacitors 5 250

8. Infrared sensors 4 800

9. Relay 1 400

10. I.C. 555 2 500

 WORKING OF COUNTER CIRCUIT
 1. GENERATION OF SQUARE WAVE WHILE LDR OBSTRUCTED:-
  
 This circuit is wired is standard 555 monostable mode. In this, the timing
capacitor & resistor define the square wave time duration when the pulse occur. When
the light at LDR is obstructed, a square wave pulse is generated and this goes to
counter for pulse counting circuit.
  
 2. PULSE COUNTER:-
  
 In this given circuit, two similar decade counters are connected to count
 99 max. When the pulse at IC-4033 it counts and display at seven segment display.
And after digit 9 is given a carry pulse to the next counter for rest of the counting
digits. The both IC’s can be resetted by pressing reset button.
  
I.C. 555
CIRCUIT DIAGRAM
SEVEN SEGMENT DISPLAY
COUNTER CIRCUIT
ADVANTAGES

 Very accurate manufacturing.

 Less time consuming.
 Less manforce required.
 Profitable.
LIMITATIONS
 Complex to assemble.
 Skilled worker is required.
 Initial cost is high.
THANK YOU