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DCS stands for Distributed Control System which provides an Automation platform For controlling the plant process & Control Systems with optimum accuracy & efficiency. Incorporating DCS enables remote communication with all the field devices from the Control Room. The DCS has got processors which can process the signals really fast & can command the field devices i.e. Control Valves, Pneumatic Dampers, VFD - Motors , Pump s Scoop Control , Burners etc. to control the various process parameters viz. Press . , Temp . , Flow, Level, Load, Speed / Frequency etc.
DISTRIBUTION
Functional Distribution. Geographic Distribution.
SIGNAL TYPES
AI DO
Signal: 4-20 mA
AO
Control Valves Scoop Control Motors-VFD Dampers Signal: 0-24 V Limit S/W Pressure S/W Torque S/W ON-OFF Valves
DI
Signal: 024 V Solenoid V/V ON-OFF Valves ON-OFF Dampers RELAYS-TRIP Coils
AO - MODULE
DI - MODULE
DO - MODULE
Input channels
Input channels
DCS - Configuration
Therefore as expected we have 4 basic input & output [I/O] modules called; AI Modules 4-20 mA AO -- Modules 4-20 mA DI Modules 0-24V DO Modules 0-24V
CI Module: Comm. Interface which is the media of communication b/w IO Modules & the Controller.
Controller: AC 800 M is the controller with microprocessor PM 864 [speed 96MHz / 32 Mb RAM].
Profibus: We have a process field bus connection b/w the I/O Modules & the Controller. Further the Controllers are connected to the Engineering Station & Operating Source: ABB-DCS / DPL-300 MW
DCS An Overview
FIELBUS COMMUNICATION CI - SLAVE AI / AO / DI / DO RACK
CI - SLAVE AI / AO / DI / DO RACK
CI - SLAVE
AI / AO / DI / DO RACK
CI - MASTER
Front View: showing the Controllers, Ethernet Switches & The Field Bus.
Rear View: showing the I/O Modules, the Power Distribution & JB connections.
DCS - Architecture
MAJOR BOILER CONTROL LOOPS CONTROL LOOPS 1. Furnace Draft Control Loop. Loop. 2. 3-Element Control Loop. Loop. 3. Fuel Flow Control Loop. Control Loop. 4. Air Flow Control Loop. Control Loop. 5. De-Aerator Level Control Loop. Loop. 6. De-Aerator Pressure Control Loop.
MAJOR TURBINE
1. Speed/Frequency Control
A / D Converter
D / A Converter
ID Fan Damper
Press . T / X
Thermocouple
Fuel Flow
Press. T/X
Thermocouple
Scoop Control
Press. T/X
WOODWARD 505 E
FIELD
DCS
FIELD
Remote SP
A /M
AI
Press. T/X.
AO AO- Module
Pr
AIModule
DRUM-LEVEL
DRUM-PRESS. PT FT
STEAM-FLOW FT
FEED-FLOW
FIELD
LT-A
LT-B
1 out of 2 Logic
+ C-SP
1/3 E
AI- CARD
R-SP
MV PID
PID
MV
I/P
I /P
30 % Control Valve
A/M
AO- Module
Fuel
FSpeed
F -
F +
Trip Speed
A/M