Design of Helical spring

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What is helical spring

Helical spring is a spiral wound wire with a constant coil diameter and uniform pitch.

Function of Helical spring

 Used to store energy and subsequently release it  To absorb shock  To maintain a force between contacting surfaces

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Design consideration of helical spring

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Nomenclature of Helical spring

C = Spring Index D/d d = wire diameter (m) D = Spring diameter (m) Di = Spring inside diameter (m) Dil = Spring inside diameter (loaded ) (m) E = Young's Modulus (N/m2) F = Axial Force (N) G = Modulus of Rigidity (N/m2) K W = Wahl Factor = [(4C-1)/(4C+5)}]+ (0,615/C) L 0 = Free Length (m) L s = Solid Length (m) n t = Total number of coils n = Number of active coils p = pitch (m) y = distance from neutral axis to outer fibre of wire (m) = shear stress (N/m2) max = Max shear stress (N/m2) = Deflection (radians)

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Spring material
1. High carbon steel

Music Wire (ASTM A228) Hard Drawn (ASTM A227) High Tensile Hard Drawn (ASTM A679) Oil Tempered (ASTM A229) Carbon Valve (ASTM A230)

4. Copper based alloy

Phosphor Bronze (Grade A) - ASTM B159 Beryllium Copper - ASTM B197 Monel 400 (AMS 7233) Monel K500 (QQ-N-286

2. Alloy spring steel

Chrome Vanadium (ASTM A231) Chrome Silicon (ASTM A401)

5. Nickel based alloy

A286 Alloy Inconel 600 (QQ-W-390) Inconel 718 Inconel X-750 (AMS 5698, 5699)

3. Stainless steel
AISI 302/304 - ASTM A313 AISI 316 - ASTM A313 17-7 PH - ASTM A313(631)

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Effect of End treatment.

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The module calculates the following design parameters:

1. Outer Diameter (Do) 5. Maximum load

2. Spring Index (C)

6. Corrected maximum stress

index range is 4 to 12 3. Slenderness ratio 7. Uncorrect maximum stress

4. Spring rate (k)

8. Wahl correction factor

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9. Maximum deflection

12. Shear stress

10. Spring mass

13. uncorrected Shear stress

11. Wire length

14. Natural frequency

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CHECKING 1. Stability of spring (buckling)

2. Fatigue loading

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Spring testing machine

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