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<
fracture
and
applied
<
yielding
90% of all mechanical failures are related to dynamic loading. Dynamic Loading -> Cyclic Stresses
Today
flaws in 10% of rails.
Types of Fatigue
Fatigue of uncracked components
No pre-cracks; initiation controlled fracture Examples : most small components: pins, gears, axles, ...
fatigue
<
yield
; Nf > 10,000
fatigue
>
yield
; Nf < 10,000
Types of Fatigue:
Fatigue of cracked structures
Pre-cracks exist: propagation controls fracture Examples : most large components, particularly those containing welds: bridges, airplanes, ships, pressure vessels, ...
Cyclic Loading
Weight +
time -
mx a man e
m in
time
m in
mx a
+ = (
m in
)/2
)/2
mx a
Mild Steel
Fatigue limit
Al alloys
Nfailure
total
elastic
plastic
Coffin-Manson Law
For low cycle fatigue:
log
p l
ps la tic
Nfailure
1 /2
= Const.
y= y/E
~104
log Nfailure
Miners Rule
Rule of Accumulative damage:
N1 N2 N3
Ni Nfailure
=1
@ i
Ultimate Failure
Crack initiation
Cracks start at: Surfaces Inclusions Existing cracks
Alternate stresses -> slip bands -> surface rumpling
Crack Initiation:
Crack Growth
= ( a)1/2 da = A1 Km dN
log da/dN
K = Kmx - Km a in
threshold
linear
log K
log da/dN
log K
Fracture surfaces:
Fracture Surfaces:
Initiation site
Fatigue cracking
Final fracture