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Presentation Outline
1.1 Geography
Geographical Advantage
Laiwu Laiwu Laiwu Laiwu Beijing Airport Jinan Airport Qingdao Port Mount Tai 533 km 106 km 280km 60km
Laiwu
1.2 Humanity
Traditional Humanity of Shandong People
Hometown of Confucius & Mencius with climate of kindness & gentleness Oriented at friendship & honesty
1.3 Scenery
Attractive Natural Scenery City of Springs---Jinan Seaport City---Qingdao Most Worshipped Mountain ----Mount Tai
1.4 Strength
First-class material supplier of CNPC
First-class material supplier of Sinopec One of the biggest manufacturers of special pumps in China
1.5 Qualification
API Certificate ISO9001 Certificate ISO14001 Certificate SA8000 Certificate
BS-OHSAS18001 Certificate
1.6 Communication
Visit by Embassador of Indonesia to China Visit by CNPC officers Visit by Middle Eastern customers Participation in China -Indonesia Business Forum
1.7 Technology
More than thirty national patents Provincial technical center China patent star company in Shandong Province
Patent Number ZL 2006 2 0081132.2 ZL 2007 1 0017145.2 ZL 03 2 53467.1 ZL 2005 2 0080116.7 ZL 2006 2 0087893.9 ZL 2005 2 0084535.8 Application Date 2006.2.24 2007.9.17 2003.9.19 2005.1.12 Approval Date 2007.2.21 2009.9.23 2004.11.10 2006.6.14
No. 1 2 3 4 5 6
Patent Name Self-draining anti-sand rod pump with long plunger Hydraulic-drive gear pump Travelling valve outlay pump Feedback pump with large flow passage Long plunger helical anti-sand pump Anti-sand pump with long plunger and large flow passage
2006.8.18 2005.6.27
7 8
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1.8 Production
Major Equipment processing equipment made in Germany, South Korea & Taiwan Annual Productivity 26,000 pumps,2000 progressive cavity pumps & 1500 electric submersible progressive cavity pumps
1.9 Market
Domestic Market Daqing Oil Field Liaohe Oil Field Jilin Oil Field Huabei Oil Field Qinghai Oil Field Changqing Oil Field Shengli Oil Field Henan Oil Field Jianghan Oil Field Yanchang Oil Field Overseas Market Syria, Indonesia, Uzbehkstan
1.10 Ambition
separated sucking
anti-sand
horizontal well
thick oil
load reducing
anti-gas
high efficiency
gap bridge
The pump adopts long plunger and short pump barrel as well as the structure of side oil inlet and sand setting on the bottom of the circular passage. Combining the characteristics of rod pump and long plunger helical anti-sand pump, it can trip out the pump part without moving the string. It is convenient to operate with the properties of antisand block and sand burial.
Background: Because of the oil inlet of the ordinary viscous pump is long and narrow, the oil inflowing resistance and the pumping efficiency is low. there are about 500 viscous oil wells in Oil-exploiting Section 2 in Henan oil field. In 2003,the average annual efficiency is about 17.51%.(in Section 2 it is 26.37%)
Solution Proposal:
According to the oil-exploiting facts of Henan oilfield we improve the structure of eccentric pump valve with large passage, the length of the conduit is only 120mm. For example, 56/38, the fluid resistance of pump is only 31.99% of the ordinary ones. when the viscosity is 500mpa. The flow-in resistance is reduced by 6728N compared to the pumps with same diameter, so it isnt necessary to sink the pump more 50.7 m The pump efficiency is enhanced.
Practice Effect In 2004, ,the experiments about thermal extracting oil were done in Gucheng oilfield: In the following oil wells :L2626, L1162 L2628, L617, L611, G5816, G4919, L1202, 11-time experiments indicated the efficiency was increased by 8.22%.the temperature of the flowing in and out was decreased and the cycle was extended 35 days. More oil was extracted, and the cost was reduced. Now in China this pump is widely used for thick oil wells which are exploited with heat.
The pump adopts the extension plunger structure with a vent and oil inlet in the middle of the pump barrel. Through the vent and oil inlet, the oil vapor replacement is realized in the up-down stroke of the pump, which greatly improves the fullness degree of the pump cavity and avoids vapor lock so as to realize high effective pumping in the high gas well. The pump can also realize the steam injection recovery of the thick oil well through the vent and oil inlet.
Based on the common tubing pump, a ring valve device is added to the pump. During the down stroke, the ring valve bears the liquid column load in the oil pipe which prevents the traveling valve from bearing the liquid column load to switch promptly, reduces the hydraulic impact, avoids the vapor lock and improves the pump efficiency. The pump is preferably applicable for high oil gas wells and also the sand content wells.
The pump adopts tandem structure of two pumps with different diameters to form two independent working cavity, which operates simultaneously with high pump efficiency so as to realize large discharge capacity extraction. It is suitable for wells with sufficient liquid supply. Because of the larger down resistance, it should be equipped with weighted lever. The on-off connector will also be equipped for the application of the pump
2.2.10 Pump with the structure of separated sucking and mixed outflow device
The pump adopts two pumps in series with different diameters to form a double-pump and singleaction pump. During the operation, the upper and the lower pumps suck and drain liquid simultaneously. The tail pipe is connected under the pump and a packer is installed between the tail pipe and the casing to separate the upper and the lower oil level to realize separate layer production, which avoids the influence of the layer difference and improves the pumping efficiency.
This kind of pump consists of 2 plungers with different diameters. The upper plunger is smaller than the lower one. There is a drainage hole in the part (between plungers) of the barrel. Which will help to lessen the system pressure of the rod pumps under the conditions of keeping large displacement.
The kind of pump has the powerswitched structure. The standing valve is moved upward and the valve ball and seat can be well sealed timely. It is used in tilted wells, horizontal wells, viscous oil wells with gas. It can extract oil with steam injection There is no need to take the string.
Based on the common tubing pump, a gap bridge pipe is added to the pump to make the gap bridge pipe bear the liquid column load in the oil pipe, tail pipe weight and external extrusion and impact and so on, so as to reduce the load borne by the pump barrel, avoid the deformation of the pump barrel and realize the goal of high efficient deep pumping.
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4.
Direct drive rod pump adopts brushless DC controller, which can control the torque of the permanent magnet motor. When the rod torque becomes stronger than specified, the controller can timely reduce the speed to keep the rod and motor work well. For example, when a sand block happens, the controller will output 1.5-2 times of the rated torque(1-2 mins or so). Simultaneously, the controller can detects oil-lacking, and idling pump (stator falling, rod-breaking). The structure is simple without mechanical speed reducing case and belt transmission and easy to maintain and the maintaining time is shortened, therefore oil-extracting time is prolonged
The curve drawn according to the data read from one-week data collection system about speed, torque, current etc, can help to analysize the condition of the oil wells
5.
The underground part is progressive cavity pump. The recommended depth of oil-well is less than 2000m. The operating area is 5 square meters.
Illustrative Diagram
Numerical cpntrol electric submersible tubing pump pumping system mainly consists of four components : linear motor, submersible cable, special pump, ground intelligent control system.The linear motor is connected to the tubing pump through oil pipeline , The linear motor is put into the inner tubes to reach the bottom of oil layer.With the reciprocating motion of the linear motor,the plunge is pushed to move up and down. Therefore oil is lifted to the ground tube.
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End