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LED
<1%
5 9%
25 30% 30 35%
Target 20 30%
The basic starting material is a substrate. On this, a very thin layer (called the epilayer) is formed by a process known as EPITAXY.
Electrons and holes are injected into the P- and N- semiconductor materials respectively Injected minority charges recombine with majority charges in the depletion zone With certain semiconductor compounds (from III and V in the Periodic Table), this recombination results in photon generation of of a specific frequency (colour)
Close-up view of a light emitting diode in a T-1 (5mm) radial package. The emissive semiconductor is the small rectangle in the center, attached to electrical leads and encased in a lens.
TEMPERATURE DEPENDENCE
-- Heat generated at P and N ohmic contacts, but max. at P-N junction (Tj). Dissipation only by conducting leads -- path of least resistance. Excessive heat (more than 130C for AlInGaP) results in shorter life, faster light degradation, and change in VF and IV.
Peak Wavelength wavelength of maximum intensity Dominant Wavelength represents hue as per CIE chromaticity Diagram (important by white) Chromaticity co-ordinates (for white): X & Y co-ordinates on chromaticity diagram Colour Temperature: Equivalent colour of black body at that temperature in degrees Kelvin Warm white -- 2700 - 3000K; Daylight 6500K
LIFE (hours)
of hours) Useful Life considered at limit when light depreciates to 50% of initial Life affected by Ambient temperature Electrical current surges Chemical reaction with epoxy encapsulant UV radiation (solar UVA and UVB) Humidity and moisture
Useful life stated up to 100,000 hours till last decade now may exceed 250,000 hours
Derating factor with temperature should be taken into account Current change with voltage fluctuation (as in battery charge
supply) should be kept within a safe limit as to prevent temperature rise of LEDs
PRECAUTIONARY MEASURES Initial charging current may damage LED Fuse for protection of external equipment Low voltage glow protection in certain applications Surge/spike transient protection by MOVs, etc
MOV
FUSE
LVGP
PRECAUTIONARY MEASURES Initial charging current may damage LED Fuse for protection of external equipment Low voltage glow protection in certain applications Surge/spike transient protection by MOVs, etc
c MOV LVGP
FUSE
IDEAL BONDING: 50% of the diameter of the gold wire is embedded in the semiconductor
LEDs HAVING HIGH VF DUE TO CONTACT RESISTANCE AS A RESULT OF INSUFFICIENT BONDING: Such defective LEDs have a higher voltage drop and fail due to overheating LEDs HAVING HIGH Ir: DUE TO EXCESSIVE BONDING (right through the semiconductor): Such defective LEDs will begin degrading in light output and generally fail within six months of operation
IT IS IMPORTANT TO NOTE THAT EITHER OF THE ABOVE DEFECTS WILL CAUSE EVENTUAL FAILURE OVER A PERIOD OF TIME (NOT NECESSARILY IMMEDIATELY)
Heavy Current Surges and Spikes Generated Due to Above Can Damage the LED Chips and Lead to Light Degradation
LEDs WITH LOWER LIGHT INTENSITY: Due To Bad Chip Centering, Defective Or Bad Encapsulation Of Epoxy, Cracked Epoxy BAD DRIVER CIRCUIT DESIGN: Improper And Technically Unsound Circuit Design And High Drive Current Can Cause Premature Failure Of LED EXCESSIVE HEAT: Deformation of epoxy encapsulation leads to optical distortion and permanent fresnel light loss INCORRECT ASSEMBLY PROCEDURE Excessive Soldering During Assembly Damages the LED Improper Bending Of LED Leads During Assembly Causes Stress In The
Lead Frame
THESE DEFECTS SHOW UP NOT IMMEDIATELY BUT LATER AS A LATENT FIELD FAILURE.
Epoxy Encapsulation To Deteriorate. Which Will Lead To Catastrophic Failure Protectors Can Damage LEDs
Yellow
Yellow (AlInGaP) 587nm
Blue (GaN)
466nm
0,9
Colour triangle
Orange
Orange (AlInGaP) 605nm
Green
Blue-Green (InGaN) 505nm True Green (InGaN) Pure Green (GaP) Green (GaP:N) 525nm
0,8
0,7
0,6
Amber
Amber (AlInGaP) 615nm
0,5
0,4
560nm 570nm
0,3
Red
Super-Red (AlInGaP) 630nm
0,2
0,1
White LEDs
LUMINIARE EFFICIENCY
Luminiare
upto 90%.
Filament
lamps, CFLs, fluorescent tubes, metal halides are 360degrees emitters which rely on reflectors to reflect back the light.
Luminiare
efficiency of these light sources is low only about 50%, the rest is absorbed in the luminiare.
Application Efficiency Luminous efficacy is an important indicator of energy efficiency, but it doesnt tell the whole story, particularly with regard to directional light sources. Due to the directional nature of their light emission, LEDs potentially have higher application efficiency than other light sources in certain lighting applications. Fluorescent and standard bulb shaped incandescent lamps emit light in all directions. Much of the light produced by the lamp is lost within the fixture, reabsorbed by the lamp, or escapes from the fixture in a direction that is not useful for the intended application. For many fixture types, including recessed downlights, troffers, and under-cabinet fixtures, it is not uncommon for 40-50% of the total light output of the lamp(s) to be lost before it exits the fixture. LEDs emit light in a specific direction, reducing the need for reflectors and diffusers that can trap light, so well-designed fixtures and systems using LEDs can potentially deliver light more efficiently to the intended location.
LED DOWNLIGHTERS
TO REPLACE
CFL.
Today, with higher improved LED technology we are able to replace a 36W CFL with a 12W LED downlighter, saving 70% energy. Newer micro-optic Holographic technology allows use of Micro-lens films to remove glare with minimal light loss. Product life 10- 15years. Zero maintenance.