Panasonic Mounters

Contents

SMT process flow

Equipment Structure
Feeders & Nozzles
Menu items
Starting production
Basic trouble Handling
Stopping Production
 SMT Process flow

Printer Visual Inspection High Speed Mounter

Reflow
General Mounter AOI Multi-Function
Mounter

Final Visual Finished

Inspection Product
 SMT Process flow

Micros oft
PowerPoint Pres entation
 Equipment Structure

PATLITE Touch-screen &

console
Feeders SFC scanner &
link

Feeder-cart pwr Feeder cart

supply
Component Used tape box
reels
 Introduction to Mounter
Parts
 Feeder & Nozzles
 Nozzle Station(4)
 Operating panel(2)
 Touch screen (2)
 Recognition Camera(2)
 Head(4)
 Support table (4)
 Feeder Cart (4)
 Safety cover (4)
 Feeders

Intelligent feeders:
8mm Double Feeders

Adjustable feeders:
12mm/16mm
24mm/32mm
44mm/56mm
 Feeder Support Guides
Paper

No support
② 　（ B ＞ 1.3mm ）

Emboss
③
（ 3.2≦ A≦ 4.6mm ） and （ 1.2≦ B≦ 1.3mm ）

Emboss
④ A ＜ 3.2mm ） and （ 1.2≦ B≦ 1.3mm ）
　（

⑤ Paper
B=1.0mm （ B≦ 1.05mm ）
B
⑥Paper
B=0.8mm （ B≦ 0.85mm ）
A
 Pitch

 Definition:
4
 Distance between the two holes of the
reel.
Standard---4mm
 Component Pitch:
 Distance along the component 12
 Loading – Feeder System

Loading Feeders
Unloading– Feeder System
Nozzle Holder & Station
Nozzles
Operating Panel
Operating Panel
Touch panel
 Head Type

 High speed Head:

 Nozzle per head - 8 nozzle each head
 Max speed:0.06s/chip
 Accuracy: ±50 µm/chip
 Component dimensions:0201 chip to L 24 mm x W 24 mm
 Multi function Head
 Nozzle per head -3 nozzle each head.
 Max. speed: 0.18 s/QFP 0.21s/BGA
 Placement accuracy : ±35 µm/QFP (Cpk1)
 Component dimensions: 0402 chip to L 100 mm x W 90 mm
 Detaching – Feeder Cart
Change

Detaching Feeder Cart

Detaching – Feeder Cart
Change

Detaching Feeder Cart Contd.

 Attaching – Feeder Cart
Change

Attaching Feeder Cart

Start production

No
errors
Possible errors

Set the feeder

Close the cover Change

& start Nozzle
 Chip Pickup Error

Cause Solution
Pickup position is not Teach Pickup position
Proper

Peel of tape Struck Adjust the feeder

Nozzle Bad Change or clean nozzle

Pitch not set Adjust the pitch in the feeder

 Tape Float Error

Cause Solution:

Table Cover is Close the cover.

open.
sensor Interfered. Clear the Obstacle

Top Tape Cut off Adjust the Tape

Stop Production
 SFC System

 SFC-Shop floor Control

Track no. Part no. Serial no. Finish

Undo Operator ID Machine ID PCA P/N

Track no. Part no. Serial no. Finish