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NetSure 501 AC0

Training Slides Allon Pan Product Manager, DC Asia-Pacific Kevin Yang Design Project Manager, DC Asia-Pacific

Agenda

ACTURA Flex 48420 Introduction

Large System Concept


Product Roadmap

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Applications
Mobile base station

Small exchange station


Satellite communication Data communication

Generally: Sites requiring DC power with load max 20.4 kW

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System Principles
AC Input Terminals Rectifier AC Breakers Rectifiers

C Class SPD Back Board Battery 1 Control Unit

BLVD

LLVD (Optional)

Non-priority Load Battery n

Priority load

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Key Benefits

High power and battery density


Up to 20.4kW and 660Ah in 1 cabinet Can be mounted against wall and with cabinets on either side Minimum floor space required Output power, system: 1.7 20.4 kW Standard or advanced controller Configurable number of distribution circuit breakers, and sizes Configurable number of battery circuit breakers, and sizes With or without Priority and Non-Priority Low Voltage Disconnect Various AC options with/without SPD and AC breakers 1800 or 2000 mm cabinets, 600 and 400mm depths Single cabinet solution, with or without batteries Extended battery cabinet available Utilizes UL approved rectifier R48-1800 Hot pluggable rectifier and controller (ACU or SCU) Input voltage range (85-300Vac) Input temperature range (-5 to +55C) Suitable for harsh conditions
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Front Access

High flexibility and wide variety of ordering options


Based on Global Building Block (Rectifier and Controller)


Wide operating range


High Power and Battery Density, Small Footprint

600 x 600 x 2000mm (WxDxH) cabinet Up to 20.4kW (12 x 1700W) + 4 x 165Ah (or 5 x 100Ah) batteries

Battery shelves adjustable to cater for different battery sizes

600 x 400 x 2000mm (WxDxH) cabinet Up to 20.4kW (12 x 1700W) + 5 x 100Ah batteries Battery shelves adjustable to cater for different battery sizes

600 x 600 x 1800mm (WxDxH) cabinet

Up to 20.4kW + 3 x 165Ah (or 4 x 100Ah) batteries


Battery shelves adjustable to cater for different battery sizes

Value added to Customer: Save site floor space, save site construction cost

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Friendly to Maintain and Monitor


Front access Hot replaceable rectifiers and controllers User-friendly controller unit with fault alarms and history log Remote monitoring applicable

EXMG,ENEC PSMS SiteScan

Web Browser Nform HTTP, SNMP

EEM protocol

TCP/I P
SM-BAT SM-IO

RS485 Site
SM-AC

ACU

Value added to Customer: Save maintaining time, save site visiting labour
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Flexible and Scalable Power System


3 cabinet sizes 600W x 600D x 2000H (mm) 600W x 400D x 2000H (mm) 600W x 600D x 1800H (mm) Batteries, 12V front terminal In 600 deep, 2000 high 5 x 100 Ah (500 Ah) 4 x 165 Ah (660 Ah) In 400 deep, 2000 high 5 x 100 Ah (500 Ah) In 600 deep, 1800 high 4 x 100 Ah (400 Ah) 3 x 165 Ah (495 Ah) 2m cabinet 2m cabinet 1.8 cabinet 1.8m cabinet

1.7 kW

20.4 kW

Value added to Customer: Fullfill various demand of capacity and functionality


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Wide AC Input Range

R48-1800 Advantages:
DC power output at 85 300 Vac input Non-destructive 0 415 Vac input

Value added to Customer: No need to over-dimension the power system in order to cope with input voltage / output voltage peaks

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Wide Operating Temperature Range

R48-1800 Advantages:
Rectifier Operating temperature: -40C ~ 80C System Operating temperature: -5C ~ 55C

Value added to Customer: No need to over-dimension the power system in order to cope with temperature

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Emerson Brand Total Solution of Surge Protection


II/D SPD Built-in Rectifier

Rectifier AC Input 5~10m AC power distribution unit II/C SPD Rectifier

DC power distribution unit

48V Output

I/B SPD

Dist. SPD Rectifier

Standar d control unit ANYGUARD Emerson Brand


RS232 RJ11

Battery group

Note: I, II, III are based on IEC standard B, C, D are based on German VDE standard DINVED0675 -6: 1989 -11 (draft)

MODEM RJ11 SPD

PSTN Remote monitoring host

Value added to Customer: Protect investment, reduce down time


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Main and Extension Battery cabinets

Value added to Customer:

Double the batteries to sustain long time AC fault

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System Components
Extension Distribution Unit (DU)

Multi Function Unit (MFU)

Rectifier sub-rack

Rectifier (R48-1800)

SCU (M500D, M501D) and ACU (M800D) Cabinet

Excellence, Duration

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Multi Function Unit (MFU)

Maximum 19 positions, configurable for AC breakers, SPD and High/Low Priority Load breakers (max 10 load breakers) Front access AC input terminals 3 x 70mm2 and 7 x 25mm2 positive load connections Optional BLVD and LLVD contactors ACU or SCU controller options

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MFU Configuration
No.
1

Component
AC Main

Description
Single Phase 220, Phase-phase 220V, Three Phase 220/380V, Single feed AC side 8/20 us 20kA, 5 times / AC side 8/20 us 40kA, 1 time Max 35sq mm Rating Current 125A Rating Current 16A 200A or 400A optional 200A or 400A optional 500A/75mV 25sq mm 100A / 200A MCB (up to 5 battery MCBs) Selected according to users requirement

2 3 4 5 6 7 8 9 10 11

SPD AC input cable AC input terminals Rectifier AC input MCB BLVD contactor LLVD contactor Shunt Cable to battery Battery MCB Load MCB

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Multi Function Unit Detail


Alarm Connector Board Controller Slot Back Board Load breakers Positive Common LLVD Negative AC Input breakers LLVD Surge Protection BLVD Negative AC Input terminals BLVD

Battery Negative
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Extension Distribution Unit (DU)

3U high, 23 wide Maximum 28 positions configurable for Low or High Priority Load breakers (18mm type) 7 x 70mm2 and 32 x 25mm2 positive common connections Circuit breaker alarm monitoring

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Distribution Unit Detail

Load Breakers

Cage Clamp Terminal

LLVD Bus Bar


BLVD Bus Bar

CB Alarm Board

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Rectifiers: R48-1800
DSP (Digital Signaling Processor)
Means fewer components, optimized operation and active load sharing for increased reliability

Compliant with global standards


Delivers quality, performance and reliability no matter what the application or location demands

High efficiency, up to 91%


Reduces power consumption for lower operating costs

Hot pluggable
Facilitates future extensions

Wide input voltage range (85V to 300V)


Operates in the most demanding environments where input voltage changes

Wide temperature operating range (-40C to +80C)


Meets the harshest climatic environment requirements

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Rectifier Technical Data


Input voltage window Non-destructive voltage Power factor THD Output voltage Output power Max output current Efficiency Temperature range RH (non-condensing) EMC Safety Dimensions Weight R48-1800 85 to 300 VAC 0 to 415 VAC 0.99 <5% -42 to -58 VDC 1700 W 35.4 A 91% -40 to +80 C 0 to 95% EN 300 386:2001, class B IEC / EN / UL 60950 86H (2U) x 84.5W (2U) x 272D (mm) 1.8 kg

Data sheet of Rectifier

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Rectifier Lay-Out
Input Socket

Power Indicator Protection indicator Alarm indicator

Bolt Handle

Output Socket

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BCU - Battery Connection Unit

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BCU Details
Enclosure

Up to 5 x 100A

Or
Up to 5 x 200A

Battery MCB

-48V DC Bus

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Controller SCU / ACU

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ACU&SCU Hardware Interfaces


Ethernet, RJ 45 HTTP, SNMP, FTP 1 RS 232 DB 9 port 1 RS 232 for Console 8 outgoing alarm/control relays

3 LEDs to indicate alarms and operation conditions

8 digital inputs for generic alarms

1 RS 485 for communication with SM 2 Temp. sensor inputs Bi-BLVD Bi-LLVD

DC power input 19-60 V

10 Digital in for DU Connector board 4 Digital in for BCU 2 LVD for disconnect of batteries and load

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Connector Board
User interface board - 8 outgoing alarm relay contacts - 8 incoming digital inputs - 2 temperature sensor inputs - 2 RS232 (for modem / PC interface) - 1 Ethernet port (used with ACU only) - 1 RS485 port (used with ACU only) Connector board

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Back Board
Interfaces the controller to the power supply system - Distribution CB alarm inputs - Battery CB alarm inputs - System shunt - System voltage measurement - CAN bus for rectifier communication - LLVD & BLVD contactor driver outputs

Back Board

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SCU / ACU Features


Function Local Display Web SNMP EEM protocol SOC/TPE protocol YDN 23 protocol Active Alarms on LCD Alarm History SCU Yes (128X64) No No Yes Yes Yes Yes Yes 200 ACU Yes (128X64) Yes DC Power MIB Yes Yes No Yes Yes 400

Statistics/Logs
PLC function Firmware download Energy Savings

Basic battery log


AND/OR/XOR

Advanced battery & Events log


../NOT/TIMER/LEVEL

No No

Yes TELNET Yes

Alarm relay output


Power Split SM Support

Yes 8
No No

Yes 8
Yes Yes 13 SM Units
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SCU / ACU Features, Continued


Function Temp charging Boost charging Battery current limitation Battery discharge test Battery prediction Battery tables Current walk in settings External alarm inputs LVD System Voltage Battery Currents Battery Fuse Input Distribution Alarm Inputs Distribution Currents Temperature Sensor SCU Yes Yes Yes
Const current/Volt level

ACU Yes Yes Yes


Const current/Volt level

Yes 10 Yes 8 2 Yes Yes 2 4 10 1 2

Yes 10 Yes 8 2 Yes Yes 2 4 10 1 2

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Market Introduction Milestones


August Internal Launch Datasheet Pricing Presentation

November 15th First deliveries

M1
July August

M2
September

M3
October

M3
November

September 1st Available to offer to customers

October 1st Accept first orders

Prototypes

Pilot

Mass Production

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Marketing Collateral

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Product Positioning
6.4 + 3.2kW 330Ah batteries Open Rack (1.6m) Ext DU optional 8.5 + 1.7kW 495Ah batteries Cabinet (1.8m) Ext DU optional

Price

Flex 48420 (Max) Flex 48330 12.8 + 3.2kW 660Ah batteries Cabinet (2m) 18.7 + 1.7kW 660Ah batteries Cabinet (2m) Ext DU optional

Flex 48420 (Basic) Optima 48200

Capacity / Features

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Agenda

Small BTS Introduction

Large System Concept


Product Roadmap

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Goals of Program

Develop a cost effective, high performance replacement for ACTURA Flex 48800 and Silcar LPS and MPS systems Combine all products into a single platform if possible, improving production and support logistics and reducing cost Utilise new 100A rectifier GBB and Advanced Control Unit (ACU)

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Large System Concept

Replacement for Flex 48800 and existing LPS and MPS Maximum 48 x 100A rectifier modules (max 5760A @ 48V)

Minimum 1, Maximum 8 cabinets (Rectifier and DU)


Maximum 32 battery breakers / fuses LVD external to cabinet (at batteries), or using trip coils (manual reset) on BCB in cabinets
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Two basic cabinet types

Rectifier Cabinet

Distribution Cabinet

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Large System Rect Cabinet - Constraints

Maximum 16 rectifier modules per rectifier cabinet Maximum 4 x NT4 fuses or NS250 breakers per cabinet (battery or load) Built in AC distribution in rectifier cabinet
Max 2 AC DU, each with AC input terminals and 8 3-pole rectifier breakers A + B AC feed possible

2 x 3U DC CB DU or 1 x 6U DC fuse DU per rectifier cabinet

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Positive Bar NT4 Fuse / NS250 breaker Battery Shunt Negative Bar 2 x 3U DU/ 1 x 6U DU ACU 2 x AC DU

Rectifier Cabinet Layout


Maximum 16 rectifier modules per rectifier cabinet Maximum 4 x NT4 fuses or NS250 breakers per cabinet (battery or load) Built in AC distribution in rectifier cabinet
Max 2 AC DU, each with AC input terminals and 8 3pole rectifier breakers A + B AC feed possible

Rectifiers

2 x 3U DC CB DU or 1 x 6U DC fuse DU per rectifier cabinet

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Large System DU Cabinet - Constraints

Maximum 4 x NT4 fuses or NS250 breakers per cabinet (battery or load) Possibility to mount the following:
6-8U high DU with 6 x NT2 fuses

3 U high DU with up to 35 HOD breakers (CBI) 3U high DU with up to 28 LOD breakers (ABB) Possible to plug in or add DUs in field?

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Positive Bar NT4 Fuse / NS250 breaker Battery Shunt Negative Bar

Distribution Cabinet Layout


Maximum 4 x NT4 fuses or NS250 breakers per cabinet (battery or load) Possibility to mount the following:
6-8U high DU with 6 x NT2 fuses 3 U high DU with up to 35 HOD breakers (CBI) 3U high DU with up to 28 LOD breakers (ABB) Possible to plug in or add DUs in field?

3 x 6U DU, or 6 x 3U DU, or combination

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High Ohmic Distribution Unit

Up to 35 breakers per DU (3U high)

15A or 2 pole 30A High Ohmic breakers


Up to 2 x DU per Rectifier Cabinet Up to 6 x DU per Distribution Cabinet
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Low Ohmic Distribution Unit

3U high, 23 wide Maximum 28 positions configurable for Low or High Priority Load breakers (18mm type)

Ratings 3A to 100A (18mm), 125A (27mm) 7 x 70mm2 and 32 x 25mm2 positive common connections

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Fuse Distribution Unit

6U high, 23 wide Maximum 6 Fuses (NT2) up to 630A

Positive Connections via Positive Common Bar at top of cabinet


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Typical 2 cabinet layout

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Example 3 cabinet layouts

2 Rec + 1 DU

2 DU + 1 Rec

3 Rec

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Example 5 cabinet layouts

2 Rec + 3 DU

3 Rec + 2 DU

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Example 5 cabinet layouts

5 Rec

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LPS Implementation

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MPS Implementation

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Large Rectifier R48-5800

Faceplate

Rectifier R48-5800

Horizontal in 23 inch cabinet

Vertical in 23 inch cabinet

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Rectifier Technical Data


Product Name
Input voltage window Non-destructive voltage Power factor THD Output voltage Output power Max output current Efficiency Temperature range RH (non-condensing) EMC Safety Dimensions Weight

R48-5800
260 to 530 VAC (Full power from 304 to 530 Vac) 0 to 600 VAC 0.99 <5% -42 to -58 VDC 5800 W 121A 92% -40 to +65 C 0 to 95% EN 300 386:2005, class B & FCC part 15, class B IEC / EN / UL 60950 244W (5.5U) x 88H (2U) x 380D (mm) 8 kg

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ACU (Advanced Controller Unit)

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ACU Technical Data Part I


Function Local Display ACU Yes (128X64)

Web
SNMP EEM protocol SOC/TPE protocol YDN 23 protocol

Yes
DC Power MIB Yes Yes Yes

Active Alarms on LCD


Alarm History Statistics/Logs PLC function Firmware download Energy Savings Alarm relay output Power Split SM Support

Yes
Yes 400 Advanced battery & Events log AND/OR/XOR/NOT/TIMER/LEVEL Yes TELNET Yes Yes 8 Yes Yes 13 SM Units
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ACU Technical Data Part II


Function Temp charging ACU Yes

Boost charging
Battery current limitation Battery discharge test Battery prediction Battery tables

Yes
Yes Const current/Volt level Yes 10

Current walk in settings


External alarm inputs LVD System Voltage Battery Currents Battery Fuse Input Distribution Alarm Inputs Distribution Currents Temperature Sensor

Yes
8 2 Yes Yes 2 4 10 1 2
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Agenda

Small BTS Introduction

Large System Concept


Product Roadmap

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Road Map Micro / Mini


FY05 FY06 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 GIE 4805/GIE 4815 5/15A Mini48 300W 2x3U FY07 Q2 Q3 Q4 FY08 H1 H2 FY09 H1 H2

ENP-AP

Actura 48 201 (ph1) Actura 48 201 (ph2) Actura 48 101

400/800W 1x2U

300W 1.5x2U

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Mini System Lineup

ACTURA 48101

ACTURA 48201

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Roadmap - Small
Cost Control Rect. Actura Optima 48130 Menu PS 48300/ 48350/48160 Actura Flex 48420 PS 48120&300/1800 FY05 FY06 FY07 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 1200W 1500W 3x2U 25A 1700W 2x2U 1740W 2x2U FY08 H1 H2 FY09 H1 H2

ENP-AP

ENPC

PS 48100-2/25 PS 48300-3/30 PS 48120&300/1800

1450W, 3x2U 1740W, 3x2U 1740W 2x2U LTB GBB avail. GBB system

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Small System Lineup

PS48120 / PS48300

Flex 48420

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Road Map Medium


Q1 FY05 Q2 Q3 Q4 Q1 FY06 Q2 Q3 Q4 Q1 FY07 Q2 Q3 Q4 FY08 H1 H2 FY09 H1 H2 Actura 4827 2700W 2x19" Actura F 2700W 2x19" Silcar MPS/LPS 2700W 2x19" PS48400/48600 50A Actura Flex 48330 PS48400/48600 Silcar MPS/LPS Low Cost BTS 29000W 2x2U LTB GBB avail. ENPC EES GBB system 2900W 2x3U

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Medium System Lineup

ACTURA Flex 48330

ACTURA Optima 48200


PS48600

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Roadmap - Large
Cost Control Rect. FY05 FY06 FY07 FY08 FY09 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 H1 H2 H1 H2

Actura 4860 PS 481500 Flex 481000 PS481000-6/100

6000W 4x19" 5800W 2x19",

Partly replaced by 50A

100A 2x5,5U 100A 2x5,5U

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Large System Lineup

PS481000-6

New Large (AP)

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