u8lLLlnC MACPlnL

urllllng
urllllng ls Lhe operaLlon of produclng clrcular hole ln Lhe
workplece by uslng a roLaLlng cuLLer called u8lLL
1he machlne used for drllllng ls called drllllng machlne
1he drllllng operaLlon can also be accompllshed ln laLhe
ln whlch Lhe drlll ls held ln LallsLock and Lhe work ls held
by Lhe chuck
1he mosL common drlll used ls Lhe LwlsL drlll
urllllng Machlne
lL ls Lhe slmplesL and accuraLe machlne used ln
producLlon shop
1he work plece ls held sLaLlonary le Clamped ln
poslLlon and Lhe drlll roLaLes Lo make a hole
1ypes 1ypes
a) 8ased on consLrucLlon
orLable SenslLlve 8adlal uprlghL Cang
MulLlsplndle
b)8ased on leed
Pand and ower drlven
SenslLlve urllllng Machlne
urlll holes from
13 Lo 13mm
CperaLor senses
Lhe cuLLlng acLlon
so senslLlve
drllllng machlne
DprlghL drllllng machlne
urlll holes up Lo
30mm
1able can move
verLlcally and
radlally
8adlal urllllng Machlne
lL Lhe largesL
and mosL
versaLlle used
for drllllng
medlum Lo
large and heavy
work pleces
urlll maLerlals
1he Lwo mosL common Lypes are
1 PSS drlll
Low cosL
2 Carblde Llpped drllls
hlgh producLlon and ln CnC machlnes
CLher Lypes are
Solld Carblde drlll carblde coaLed masonry drllls
parabollc drllls spllL polnL drlll
Drilling And Drills
Types of drills
Twist drill: most
common drill
Step drill:
produces holes
of two or more
different
diameters
Core drill: used
to make an
existing hole
bigger
urlll flxed Lo splndle
Drilling Drilling operations operations
urllllng CenLre Pole
urllllng ueep Poles
urllllng 1hln MaLerlal
urllllng lloL Pole
1ool nomenclaLure
1ool Poldlng uevlces
1he dlfferenL meLhods used for holdlng drlll ln a
drlll splndle are
8y dlrecLly flLLlng ln Lhe splndle hole
8y uslng drlll sleeve
8y uslng drlll sockeL
8y uslng drlll chuck
1ool Poldlng uevlces
urllllng CperaLlons
CperaLlons LhaL can be performed ln a drllllng
machlne are
urllllng
8eamlng
8orlng
CounLer borlng
CounLerslnklng
1applng
CperaLlons ln urllllng machlne
CperaLlons ln urllllng Machlne
1ypes of CuLLers
8eamers
MulLl LooLh cuLLlng Lool
AccuraLe way of slzlng and flnlshlng Lhe pre
exlsLlng hole
Accuracy of I0003mm can be achleved
8orlng 1ool
Slngle polnL cuLLlng Lool
8orlng Lool ls held ln Lhe borlng bar whlch has Lhe
shank
Accuracy of I0003mm can be achleved
1ypes of CuLLers
CounLerslnks
Speclal angled cone shaped enlargemenL aL Lhe
end of Lhe hole
CuLLlng edges aL Lhe end of conlcal surface
Cone angles of 60S 82S 90S 100S 110S 120S
CounLer 8ore 1ool
Speclal cuLLers uses a plloL Lo gulde Lhe cuLLlng
acLlon
AccommodaLes Lhe heads of bolLs
CounLer 8ore and spoL faclng
1ypes of cuLLers
Comblned CounLerslnks and cenLral drlll
Speclal drllllng Lool Lo sLarL Lhe hole accuraLely
AL Lhe end lL makes counLerslnks ln Lhe work
plece
Cun drlll
Machlnlng of lengLhy holes wlLh less feed raLes
1o overcome Lhe heaLlng and shorL llfe of Lhe
normal drlll Lool
1applng
lor cuLLlng lnLernal
Lhread
MulLl cuLLlng edge Lool
1applng ls performed
elLher by hand or by
machlne
Mlnor dla of Lhe Lhread ls
drllled and Lhen Lapplng
ls done
ueflnlLlons
CuLLlng Speed (v)
lL's Lhe perlpheral speed of Lhe drlll
v "&u&n where
u dla of Lhe drlll ln m
n Speed of roLaLlon ln rpm
leed 8aLe (f)
lL's Lhe movemenL of drlll along Lhe axls (rpm)
uepLh of CuL (d)
1he dlsLance from Lhe machlned surface Lo Lhe drlll
axls
MaLerlal 8emoval 8aLe
lL's Lhe volume of maLerlal removed by Lhe drlll
per unlL Llme
M88 (" u
2
/ 4) & f & n mm
3
/ mln
Machlnlng 1lme (1)
lL depends upon Lhe lengLh (l) of Lhe hole Lo be
drllled Lo Lhe Speed (n) and feed (f) of Lhe drlll
L L / f n mln
recauLlons for drllllng machlne
LubrlcaLlon ls lmporLanL Lo remove heaL and
frlcLlon
Machlnes should be cleaned afLer use
Chlps should be removed uslng brush
1sloLs grooves splndles sleeves belLs pulley
should be cleaned
Machlnes should be llghLly olled Lo prevenL
from rusLlng
SafeLy precauLlons
uo noL supporL Lhe work plece by hand use
work holdlng devlce
Dse brush Lo clean Lhe chlp
no ad[usLmenLs whlle Lhe machlne ls operaLlng
Lnsure for Lhe cuLLlng Lools runnlng sLralghL
before sLarLlng Lhe operaLlon
never place Lools on Lhe drllllng Lable
Avold loose cloLhlng and proLecL Lhe eyes
Lase Lhe feed lf drlll breaks lnslde Lhe work plece