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Statistic's Recent service experience with standard thick shell main bearings. Case story L70MC/ Thin shell bearings/ Hydraulic trippel jacks. New type measure equipment for journals and saddles. Cross head bearings test with changed clearances, larger oil wedges and removal of the lead over layer.
Graphic presentation of the positive influence by the OLS type main bearing, reduced top clearance and off-set / alignment procedure updates. Fore: Aft: Centre: Main bearing # 1 & 2 Three aft most main bearings Remaining main bearings Flex-edge introduced.
The flex edge type were tested on a 8S60MC # 6 which had suffered 3 repeated damages The inspection after 6000 hours revealed good condition.
The flex edge type were tested on a 8S60MC # 6 which had suffered 3 repeated damages The inspection after 2000 hours revealed good condition.
Vessel LL. No.
Don Quijote Boheme 917656 Channel Aliance 912746 Charles Island 905962 Clipper Harald LL917306 Clipper Viking LL917305 Colombia 917507 Eagle Augusta Ll 904651 Heng Chan 917465 Knock Ann 904105
Damaged again
No
99.08.22 99.01.08
7, 9 1
No No
99.06.02
6L50MC
99.05.18
No
No
6L50MC
99.09.13
4 lejer
No
6S70MC 6S60MC
7 5
X X
No No
6S70MC 6S70MC
3 4
X X
No No
Kota Harmuni
Luxemburg 77S80MC Mare Internum Mare Thracium Mare thracium 915152 Mattea 913188 Mignon 918925 Peene Ore 914979 Picardie 917144 8S70MC MK5 8S70MC MK5 8S70MC M6 Hyu 2x7S50MC ML 0049 and 0050 8S60MC KOR 98464 7S80MC Kor 96362 7S80MC KOR097435
99.07.03
6 4,6
X X
1,6,7,9 7 4,7
X X X
No (- 6) No No
Tai Shan 917464 Asakasan 915768 British Progress 918015 Christiane Oldendorff Ll. 912309 Eric LD 916922 Frank A. Shrontz 916483 Heng Shan 917465 Isere 918877 Manon 917972 Seine Yksel Gler 916098
5S50MC
00.01.24
No
6S70MC 7S80MC
00-03-178 00.09.23
2 5
X X
No No
X X X X X
No No No No No
course 2002
when Where
# 2 damaged - replaced
2/10-01
USA
28/10-01
#6 Replaced
14/12-01
Melbourne
7-14/0102
USA
course 2002
when Where
# 2 and # 5 (damaged)
22/9-2001
Singapore
#6 Inspected Condition OK
22/9-01
Singapore
12/10-01
La Spezia
5/11-01
Melbourne
course 2002
Small signs of light relative movements suggesting that the bearing house not have been fully compressed. This is supported by the loosening pressure of 350-400 bar.
course 2002
Measurement of bearing house geometry by means of strain gauge based bridge and proximeters.
course 2002
:
If the hydraulic jacks are not fully compressed before starting the tightening sequence Interference between the piston and the body may occur.
The result will be as in this case that only the upper jack will provide extension of the stud, thus tension of the bearing house.
course 2002
The reason for this is believed to be hydraulic jacks not being fully compressed prior to the start of the tightening sequence. The reason for not discovering the phenomenon should properly be found in a consequently inadequate tightening with approx. 350-400 bars both during machining of the bearing house and during assembly of the engine. This will provide top clearances in accordance with the specified but will result in a inconsistent bearing housing geometry leading to a change in the ratio between the top and side clearance. Retightening to correct pressure/force will result in a decrease of the top clearance as observed but our investigations indicate that this change in bearing house geometry may not have negative influence on the performance of the bearings involved.
course 2002
Inclined journal imprint larger toward fore Result edge load toward fore.
course 2002
course 2002
The new lower shell was similar to # 2 made with corrective scraping on the forward edge corresponding to the visual appearance on the damaged bearing shell.
course 2002
Wiped lead into the oil wedges in this case however insignificant amount.
Same unit as in the previous slide however oil-wedges enlarged by hand scraping prior to installation.