Ruston / Siemens

TB5000
y RU

Typhoon

Reparacin Avanzada y Mejoras de Componentes

Ruston
TB5000 TB5400 Tornado

Advanced Component Repair and Upgrades

Ruston Component Specialists

Tornado CT1, CT2 Blade Repairs and Upgrades Tornado CT1, CT2 Vane Repairs Tornado Combustor, Crossover Tube Repairs Tornado Bearing Seal Repairs TB5000/5400 CT1 CT2 Blade Repairs TB5000/5400 CT1 CT2 Vane Repairs TB5000/5400 PT1, PT2 Blade Repairs TB5000/5400 PT2 Stator Assembly Repairs TB5000/5400 Transition Piece Quadrant Repairs

TB5000 Plant

Ruston TB5000 Repairs

Combustors/Quadrants - CT Blades/Vanes - PT Blades/Stators

Advanced Repair Processes

Advanced Repair Processes to Extend Component Life

Rejuvenation Heat Treatments to restore high-hour CT Blades strength and properties Repair cracks in difficult to weld IN738 and IN939 alloys with LPMTM high strength powder metallurgy process Specialized coating stripping and re-coating processes

CT 1 CT2 Blade Repairs IN738LC Alloy Strip remaining coating Weld repair platform seal Rejuvenation Heat Treatments
Restore material strength
Tornado CT1 Blade

Silicon Aluminide coating or upgrade

TB5000 CT1 Blade

CT1 CT2 Blade Rejuvenation Specialized heat treatments to restore service aged alloy microstructure Solution and re-precipitation of critical gamma prime phase to as-new microstructure Full restoration creep strength and of properties

Service-aged microstructure 20,000 X magnification

Restored microstructure 20,000 X magnification

CT1 CT2 Blade Rejuvenation Stress Rupture test bars demonstrate deterioration of creep strength over time for turbine blades Post Rejuvenation meets new part test standard

CT1 Turbine Vane Repairs IN939 Alloy Strip remaining coating Weld/LPMTM repair cracking damage
High Strength LPM Superalloy

Silicon Aluminide coating High Performance Platinum Aluminide coating upgrade

High Strength LPMTM Process LPMTM Powder Metallurgy repair process Select filler materials for higher strength Advantages over welding
Non fusion process eliminates HAZ cracking Distortion free heat treatments High strength superalloy material

LPMTM for High Strength

For nickel parts, the LPM repair material is stronger than conventional weld repairs
Larson Miller Plot of LPM Materials
100
LPM repair with MM247 alloy

Stress in Ksi

10
Weld Repair with IN625 weld metal

1 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 LMP T(20+logt) R and Hours Mar M247-775 LPM IN738 IN625

PT Stator Assembly Repairs Major impact damage to stage 1,2 stator airfoils Stator ring at disassembly prior to airfoil repairs

PT Stator Assembly Repairs Stage 2 PT Stator Assembly after weld repair

Transition Piece Quadrant Repair Crack damage to bracket and exit flange High strength LPM superalloy powder metallurgy to repair and reinforce stressed areas without distortion

PEMEX/COMIMSA TB5000 CT1, CT2 Vane Repairs

CT1 Vane Concave Side

Ruston TB5000 CT1Vane Repairs

CT1 Incoming Oxidation Damage

Ruston TB5000 CT1Vane Repairs

CT1 Leading Edge Erosion Damage

Ruston TB5000 CT1 Vane Repairs

CT1 Trailing Edge Damage

Ruston TB5000 CT1 Vane Repairs

CT1 Missing Material

Ruston TB5000 CT2 Vane Repairs

CT2 Leading Edge Cracks

Ruston TB5000 CT2 Vane Repairs

CT2 Vane close up of Leading Edge cracks

Ruston TB5000 CT2 Vane Repairs

CT2 Vane Trailing Edge Cracks

Ruston TB5000 CT2 Vane Repairs

CT2 Vane Trailing Edge Crack First stage of LPM application

Ruston TB5000 CT2 Vane Repairs

CT2 Vane Platform Edge Oxidation ( marked in blue )

Summary Advanced Repairs

TB5000 CT1, CT2 Blades Repair shroud cracks if required Rejuvenation Heat Treat fully restore alloy strength (to as-new) Renew protective coatings high performance upgrade available Re-certify parts to zero-hour condition TB5000 CT1, CT2 Vanes Advanced weld repair of crack damage High strength LPM repair of cracks (IN939, IN738) LPM restoration of thin airfoils, restore trailing edge thickness LPM restoration of missing material ( erosion or impact damage) Renew protective coatings high performance coating upgrades

Liburdi Group of Companies

Liburdi Engineering Ltd Liburdi Turbine Services Inc Liburdi Automation Inc Liburdi Dimetrics Corp
Dundas, Ontario Canada

Dundas, Ontario Davidson, North Carolina Netherlands, Russia, China

Davidson, NC, USA