Professional Documents
Culture Documents
Presenter
A.G.Shingore
National Safety council , India
• “Isolated storage” means storage of a hazardous
chemical, other than storage associated with
an installation on the same site specified in
Schedule 4 where that storage involves at
least the quantities of that chemical set out in
Schedule 2.
Schedule 2
e.g. Chemical Threshold qty in tonnes
1. Ammonia 60
2. Chlorine 10
3. Bromine 50
4. Ethylene oxide 5
5. Hydrogen cyanide 5
Schedule 3
* Notification of site.
* Safety reports & safety audits.
e) Root Causes :
i) Non-flameproof electrical
installations
ii) Hazard identification & Risk
assessment & control was
inadequate.
Accident – 3
a) Name of Industry :
Shrihari Chemicals
b) Type of Accident :
Acid Burn.
c) Description :
i) Reactor pressurised due to exothermic
reaction containing oleum & solvent.
ii) The mixture came out from reactor manhole.
iii) Two workers working below the reactor
injured due to splashing of acid & during
treatment they died.
Accident – 3 ( contd..)
d) Consequences :
i) Two fatality
ii) Pollution in work place
environment.
e) Root Causes :
i) High rate of oleum addition
due to failure of orifice.
ii) Hazard operatability
( HAZOP ) study &
interlocks were not
appropriate.
Accident – 4
a) Name of Industry :
Anshul Chemicals
b) Type of Accident :
Release of Toxic Gas
c) Description :
i) Chlorination was started at 9.00 p.m.
approximately 300 Kgs chlorine was passed.
ii) Reactor containing intermediate chemicals.
ii) At about 10.30 p.m. it was observed that
release of toxic gas from scrubber vent.
iv) Dispersed around the area.
v) Employees of near by industries were
affected by inhalation.
Accident – 4 ( contd..)
d) Consequences :
i) Respiratory problem to
employees & near by
villagers.
ii) Ambient air Pollution.
e) Root Causes :
i) Failure of scrubbing system.
b) Type of Accident :
Explosion
c) Description :
i) Reaction containing flammable mixture
completed.
ii) Batch transferred to another kettle.
iii) Applied inert gas to avoid flammable
containment in the system.
iv) As soon as nitrogen gas applied explosion
took place in the system.
Accident – 5 ( contd..)
d) Consequences :
i) Two fatality & five injured.
ii) Loss of property.
e) Root Causes :
i) Instead of inert gas air was
applied.
ii) No system to ensure the
specific inert gas or air in
the cylinder.
Accident – 6
a) Name of Industry :
Nirmal colourants ltd.
b) Type of Accident :
Fire
c) Description :
c) Description :
e) Root Causes :
i) Inadequate preventive
maintenance.
ii) Employees not aware about
potential hazard involved in the
operation.
iii) Lack of awareness training.
Accident – 8
a) Name of Industry :
KDL biotech limited.
b) Type of Accident :
Fire
c) Description :
e) Root Causes :
i) Static charge generated during
unloading solvent from tanker
to drum.
ii) No proper earthing & bonding
arrangement while unloading
solvent from tanker to drum to
neutralize the static charge.
iii) Lack of awareness training.
Accident – 9
a) Name of Industry :
Ispat limited.
b) Type of Accident :
suffocation
c) Description :
i) Two workers were doing maintenance work
inside the kettle.
ii) Personnel from production started charging
CO in the same kettle.
iii) Assuming that it is empty & ready for
charging next batch.
iv) Due to inhalation of carbon monoxide two
Accident – 9 ( contd..)
d) Consequences :
i) Two fatal .
e) Root Causes :
i) Ineffectiveness of work permit
system .
ii) Lack of awareness training.
Accident – 10
a) Name of Industry :
Gharda chemicals.
b) Type of Accident :
Release of poisonous gas
c) Description :
e) Root Causes :
i) Hazard not identified & risk was
not evaluated before starting
the batch.
ii) Improper MOC of gasket.
iii) No proper scrubbing system.
Accident – 11
a) Name of Industry :
Leakage of Bromine
during transportation.
b) Type of Accident :
Release of Toxic gas
c) Description :
i) Transportation of Bromine carried out
through glass bottle having 3 Kgs capacity in
wooden box by goods vehicle.
ii) During transportation few bottles broken &
started leaking.
iii) Due to leakage near by area affected with
Accident – 11 (contd..)
d) Consequences :
i) People around the area
affected due to inhalation.
e) Root Causes :
i) Inadequate packing of
bromine bottle.
ii) Untrained driver.