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Assignment 1
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and weight.
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flow.
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BPO is the main product that is needed. Triangular tube pitch layout, with an angel of
30 degrees.
Stainless Steel Tube side. SA 213 TP 304 Carbon Steal Shell side.
SA 516 Gr 70
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Cooling Process
Medium Capacity, m kg/hr Shell - Cool Water 65,638 Tube - Hot Bleach Palm Oil 83,024
Temperature Density, Specific Heat, Cp Conductivity, k Viscosity, Allowed Pressure drop Materials
C kg/m3
t1 - Inlet 32 994.57
t2 - Outlet 42
MEAN
T1 - Inlet 105
T2 - Outlet 90
MEAN
37 992.99
991.4 849.4 856.2
kJ/kg.K
4.1798 4.1788
4.1793 0.626
0.6187 0.6333 0.6291 0.1657 0.1669 8.087 0.7646
W/mK cP Bar
0.1663
6.18
0.6969
7.1335
Number of Passes 1
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Cooling Process
T2 = t1 LTD = 58 C = 32 C Cooling Counterflow Temperature Diagram GTD = 63 90 C t2 = 42 C T1 = 105 C C
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Heating Process
Medium Capacity, m kg/hr Shell - Hot Steam 1,272 Tube - Cold Bleach Palm Oil 83,024
Temperature, Density Specific Heat Conductivity Viscosity Allowed Pressure drop Materials
C kg/m3
t2 - Outlet 143.6
MEAN
T1 - Inlet 90
T2 - Outlet 105
MEAN
143.6 462.52
922.885 856.2 849.4
kJ/kg.K
2.3403 4.2944
3.3174 0.3568
0.03065 0.6829 0.19125 0.1669 0.1657 6.18
W/mK cP Bar
0.1663 7.1335
0.01377
0.1025
8.087
Number of Passes 1 2
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Heating Process
T2 = t1 = LTD = 38.6 C 90 C 143.6 C GTD = 53.6 T1= 143.6 t2 = 105 C C C
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Calculations
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Calculating UReq
Thermodynamic Method.
Ureq = Q / A F Tlm
where: Q U A F
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= Rate heat of transfer = The Overall Heat transfer coefficient = Cross-sectional area for heat transfer = Correction Factor
A = nt do L
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Cooling Process
T2 = t1 LTD = 58 C = 32 C Cooling Counterflow Temperature Diagram GTD = 63 90 C t2 = 42 C T1 = 105 C C
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Cooling Process
Heating Process
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Researched by Bell at University of Delaware, This method was derived by Bell after being
sponsored by the industry leaders to study shell and tube heat exchangers.
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Example:
Number of Baffle
Nb = (Lti / Lbc) -
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Idea heat exchanger coeffcient Heat Transfer Coefficient with Fouling factor
Prs = Cps / ks Tw = 0.5((Ta+Tb /2)Tw (ta+ tb /2)) w sn sn = (s / w)0.14 a = a3 / (1+ 0.14 Res ) a a4 1.33 ]a ji ji = a1[ PT / Resa2 Do Ji Cps Gs sn hi = hi Prs 2/3 hi Jc J1 Jb hs hs = Jt Js
346.96
W / m2 C
232.7490843
W / m2 C
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Js
Jc Correction Factor for Baffle cut and spacing J1 Correction Factor for Baffle Leakage Effect Jb Correction Factor for Bundle Bypass Flow Jt Correction Factor for Adverse Temperature
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Gradient in Laminar
At = ( PI Di2 Nt ) / 4 Gt = Mt / ( At / Np ) Ret = Di Gt /
m2 kg / m2 s
Reynolds Number Prandtl Number Wall temperature Viscosity at Wall Temperature Viscosity Correction Factor Heat Transfer Coefficient 5/4/12
Ret
Prt Tw
Prt = Cpt / kt Tw = 0.5((Ta+Tb /2)-(ta+ tb / 2)) tn = (t / w)0.14 ht = 0.023 Ret0.8 Prt 0.4 (t/w)0.14(k / Di)
104.5640863 120.55
7.1335
cP
sn
1.017718968
ht
68517.80553
W / m2 C
Reynolds Number
Res = d Gs /
Reynolds number falls on the straight line use top. Reynolds number falls on nit the straight line use bottom.
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U value
Overall Heat Transfer Coefficient
Thermal Conductivity of SS304 at Tw
Ao / Ai = ro / ri
Resistivity Factor for Steam Resistivity Factor for BPO Area Ratio Area Ratio Resistivity
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W/ m.K m2 K/ w m2 K/ w
1.150 36232
Ao / Am = ro / rp + ri 0.535 t A A ( m2 1 Rf w o 1 o 0.005 R= + + + Rf + ) C/ h o k A 05 i W s wm hi Ai
Conclusion
Calculation obtained is 197.93 W /m2 C
380.77 W /m2 C .
This shows that with correction factors the