1776

1780

1890

1913

1927

1950

TPS

1960

1968

1980

1990

WCM World Class

Manufacturing

2.

3.

1111s

M R P

1111
s
J IT

1111
s

111s
1

4)
1.

2.
Economic Of Scale

Economic Of Scale

3.

4.

1.

2.

5)
1.

2.

1.

4.

5.

1)

1
i.

OEM
ii. Original Equipment
Manufacturer

ODM
Original Design
Manufacturer
OBM
Original Brand

2)
i.

3)

111

111

1.

(Pull-type Production Control)

1.

2.

3.

2.

(Push-type Production Control)

1.

2.

4.
(FAS)

MPS
MPS

PULL

PULL
PULL

MPS

MPS

(MPS)

(MRP)

MPS

1. design capacity DC

ideal
capacity
2. effective capacity EFC

3. actual output AO

4. maximum capacity

AO
------------- EFC
AO
------------- DC


2200

2000 1800

AO
-------------
EFC

1800
-----------2000

1800
------- 81.82
2200

90

1. Facilities
Factors

2. /

Product/Service
Factors
3. Process Factors
4. Human Factors

5.

Production/Operation
Factors
6. External Factors

 (MPS)

:
1. :

2. :

3. :

2
3
4

5
6
7
8
9

10

JIT

1.JIT -------(1)
(2)
(3)
(4)
2. JIT

( )

3.

-
-
-
-

-
-
- BOM
-
-

4. EOQ Economic Order Quantity

1
Q

Q Q/2 H

Q/2 *H
Q H
Q

TC S
Q H
dTC/dQ dQ/2 *H d D/Q S H/2 DS/Q2
0 H/2 DS/Q2 Q2 2DS/H Q 2DS/H
TC Q/2 *H D/Q *S

TC Q/2 *H D/Q *S

Q0

24300

26 83

280
1
2
3

1 EOQ 2DS/H 2 24300

83/26
394
2 D/EOQ 24300/394 62

3 EOQ/D
394/24300 0.0162
2800.0162
5

ABC
Pareto Curve
1 A 10 70

1.

2.

3. ASTM

0.2
4.

2 B 20 20
1.

2.

3. ASTM

1
3 C 70
10
1.

2.

3.C

B
70
A 10 70
B 25 20
C 65 10

20

A
25

10
10

10 20 30 40

65
60

80

100

4. JIT
(1)1

1
1
1
1
1
1
1
1
1
1
1

(2) JIT

JIT

26.3%

26%
29.9%

3 JIT

JIT


--

(Just in Time)

1.
8

1.
2.
3.
4.

5.
6.

7.
8.

1.

2.
3.
4.
5.
6.


1.

2.
*
*

3.

4.
(Just in Time)


1.
A
A

2. :
*

*
*
*
3.
(pull)


1.

2.

(
168)

(
)

Answer:

1.

2.

:
*
( )
*
( )
* ( )

1.
2.

3.


(Group Technology,GT)
1.

2.

3.

1. (
)
2. (
)
3. (
)


1.
2.

3.
4.
5.
6.
7.
8.
9.
10.

4.

L
L
L
L

L
M
L
L

M
M
M
M

D
D
D
D

L D

L D

M D

M M

G G

G G

L- M- G- D-


(QUICK SETUP)
1.

2.
(Single Minute
Exchange of Die,SMED)

(One Touch Exchange

of Die,OTED)

(Cycle Time Exchange

of Die,CTED)

3.

1.

2.


(Leveling Production)
1.

2.

3.


(Focused Factory)
1.

2.

3.

1.

2.

3.

(Plant Within
Plant)

1.
2.


1.

2.

3.

( )

1.

2.


(Visible Management)
1.

2.

PDCA (ZD)
(Management by Walking

5.
(Optimized Production
Technology,OPT)


(Total Production Maintenance,TPM)

1.

1.
2.

3.

2.

( )

3.

(
)

( )

4.

(
)

5.

6.

 (Automation)
1.
(SGIA)
(SGIA)
(QCC)

2.

(Lead Time)

3.



1.
2.
3.
4.

5.
6.

7.
8.


1.(1)

(2)

(3)
A

(1)

(2)


1.

2.

(POKAYOKE)
1.

2.
-

(3)


(4) --

.
(1)

(Single Minute Exchange of Die) (SMED)

(One Touch Exchange of Die) (OTED

(Cycle time Exchange of Die) (CTED)

(2)

(3)