PLANT LAYOUT JURY

Click BY to edit Master subtitle style ANOOP SINGH AMALESH DEKA ALOK LIEVENS RAJEEV SHARAN SHARAT CHANDRA KUMAR
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OBJECTIVES

To know about material handling. To know about material flow. To understand the importance of location & its study. To develop ACTIVITY-RELATIONSHIP Chart. To develop architectural brief. To develop a plant layout having optimum material flow

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COMPANY PROFILE

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THE BASIC LAYOUT DESCRIPTION

ACTIVITY RELATIONSHIP CHART

Activities Stores

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IEDept. Accoun ts Mainte nance ITDept.

KEYS ng & A: Absolutely necessary Cutting Important O: Ordinary closeness OK

A O A A O U U U U I U U O U A U X U O U O O O U A O U U U U U U U U U E

Stores

Spreadi

Sewing

Finishing

E: Especially important
U O A

Warehous e

Merchand ising

Sampli ng

Quality

CAD room

I:
U I U U U O O O

U: Unimportant
U U U A O U X U U U U U U U U U U A U O O O X A

U U U U U A

X: Undesirable
U U O O U U U

U U O O U O O U U

U U O O U O O U U O

U O O O U X X X X O X

E U U O U A I X A U E U

Spreading & cutting Sewing Finishing Warehouse Merchandising Sampling Quality CAD room IE- Dpt. Accounts Maintenance IT-Dpt.

A U U O U O O O O

U O O O X I U U U X X

U U X A O O U

X E U

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ARTITECTURE BRIEF

The Plant has a FRAME STRUCTURE with columns and pillars The no. of floor in the Shop Floor will be one with a Basement. Ground Floor Area: 51427.5 Sq.Ft. Basement Floor Area: 51427.5 sq.Ft The Roof is a truss Type of truss = King post truss

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ARTITECTURE BRIEF

Sheet used: Aluminium Coated steel sheets Trust Area has DOUBLE SKIN Double Skin means two layers with 100mm insulation material in between to safe guard from heat. The truss has certain cut out parts covered with transparent sheets to get natural light in the industry. Floor :Mezzanine with RCC floor.

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ARTITECTURE BRIEF

Roof is of Coarse and same truss material This area accommodates the offices of the production unit and a store unit. The height of this area is 3 mts and less which is appropriate for the office area.

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ARTITECTURE BRIEF

FOUNDATION: The 8 9 feet deep foundation with load bearing pillars The foundation is in accordance with the soil of the area. (Hard soil) The 2 floors are built in accordance with the framed structure having columns of pillars and beams that interconnect these columns, thus acting as a supporting structure.

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ARTITECTURE BRIEF

Flooring used in the building is concrete. The concrete flooring is used as the machinery used is of medium weight in nature, which requires strong flooring. Concrete offers compressive strength to the floor that is about 60% higher than usual flooring solutions used. Tensile Strength of flooring tiles increases by 70% in case of concrete flooring.

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ARTITECTURE BRIEF

VENTILATION: The places requiring more ventilation are fusing, finishing and ironing section. These departments or sections are placed in the industry which had large windows and ventilators to exhaust the excess heat. Windows are 20% of the floor area.

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ARTITECTURE BRIEF

LIGHTING: Lighting system consists of tube lights and natural lights. Sufficient tube light should be installed for proper light The places near to walls have huge windows providing lighting. Huge number of tube light attachments is provided for artificial lighting.

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ARTITECTURE BRIEF
LIGHTING STANDARDS

General office : Inspection : Cutting : Sewing :

500 lux 1,000 lux 750 lux 500 lux 500 lux 300 lux

Computer workstation : Fabric Store & Trim Store:

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SAMPLING DEPARTNMENT

Sub Total Space: Allowance :(150%) Total Required Area:

693.8 sq.ft 1040.7 sq.ft 1734.5sq.ft

Flooring Material: Epoxy Coated Hardened Floor

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SAMPLING WORKFORCE
DESIGNATION
SAMPLING Executive Pattern Master Cutting Master Supervisor Cutting Operator Sewing Operator Helper Ironing Operator

NO.
1 2 1 2 2 22 6 4

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PM & CAD DEPARTMENT

Sub Total Space: Allowance (150%): Total Required Area:

584sq.ft 876sq.ft 1460sq.ft

Flooring Material: Epoxy Coated Hardened Floor

PM & CAD DEPARTMENT

SL.NO 1 2 3 4 5 6 7 8 9 Description pm table Plotter computer table Inspection Table Digitizer pattern cutter Pattern Storage Rack No. Of M/C 4 2 5 4 1 1 1 M/c Length 6 8 5 6 6 6 6 3 4 M/C Width 5 3 3 3 1.5 5 3 3 4 Total M/c Space M/C Area 120 48 75 72 9 30 18 18 16

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Operator Space (Width) 2 2 2 2 2 2 Total O/P Space Operato r Area 48 28 30 48 12 12 178

Operator Space(Length) 6 7 3 6 6 6

Paper Storage 2 Waste Paper Bin 1

406

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FABRIC STORE DEPARTMENT