MAULANA AZAD NATIONAL URDU UNIVERSITY

(A Central University established by an Act of Parliament in 1998)

(Accredited A Grade by NAAC)

MANUU POLYTECHNIC, BANGALORE INDUSTRIAL TRAINING REPORT

Submitted by

Md Mudassir
RegReg-No: 001-09-02-C-16 001-09-02(CIVIL BRANCH)

Under Guidance
R.JAYAVEL
EXECUTIVE ENGINEER BCDII CPWD Shri Sreekumaran K JUNIOR ENGINEER BCD2/II CPWD G.H JAYADEVA ASSISTANT ENGINEER BCD2/II CPWD Mrs.Mereena ASSISTANT ENGINEER BCD2/II CPWD

Name of Division
Bangalore Central Division2/II (BCDII)

Address of Division
Bangalore Central Division II (BCDII) CPWD, 2nd Floor C-wing, Kendriya Sadan, Kormangala Bangalore

Name of Subdivision
Bangalore Central Subdivision2/II (BCD2/II)

Address of Subdivision
O/o the Assistant Engineer, BCSD2/II CPWD, Nandani Layout, Bangalore

What, I have observed/learnt in these days at site are mentioned in the following pages.
1.
        

Organizational Setup from top Executive to Work men level: Director General (DG) Additional Director General (ADG) Chief Engineer (CE) Superintending Engineer (SE) Executive Engineer (EE) Assistant Engineer (AE) Junior Engineer (JE) Contractor Plumber, Mason, Carpenter, Balder etc

2.

Duties of different officers in the organization:

Duties of JE
y Supoervision of works. y Recording Measurement Books (MB s) and Preparation of bill. y Testing of the material such as sand, stone, aggregate, cement, water, bricks, steel etc. y Maintain all works registers

Duties of AE
y Supervision of works. y Submission of bills. y Checking of measurement and bills.

Duties of EE
y Checking bills making payment to the contractor. y Checking important measurement like steel, concrete. y Checking quality of works.

Duties of SE
y Over all supervision of quality of works. y Progress of the works.

Duties of CE
y Checking overall progress. y Allotment of funds.

Duties of ADG
y Review of progress of works in region. y Allotment of fund.

Duties of DG
He is head of each Engineering Department or one Director General may be looking after two or more Departments.
y He guides the Additional Director. y He is responsible to the Government for all the works.

3.

Administrative Approval:
For any work of any Department formal Acceptances of the proposed work or Project by the competent Authority is called Administrative Approval of the work.

4.

Technical Sanction:
For every work that has got Administrative Approval the Engineering Department prepares Detailed Plans, Design Calculation, Quantities of work, Estimates and Cost of the scheme which are to be approved by competent authority of Engineering Department .The work can be started only after the sanction is approved .This approval is known as Technical Sanction.

5.

Construction Stages:
The Execution of a Project/work has two stages. Pre-construction stage and Construction stage". The Following activities are involved in these stages.

PrePre-Construction stage:
1. Requisition from the Client. 2. Preparation of site/soil data , and assessment of feasibility of service such as water supply,electricity,dranage and sewerage 3. Discussion with the client to assess and appreciate their requirement, incorporation of the same and preparation of preliminary plan. 4. Approvable of the preliminary plan by the client. 5. Preparation of preliminary estimate. 6. Approvable of the preliminary estimate by the client. 7. Preparation of architectural drawings and review with client and modification of drawings if required. 8. Preparation and submission of the plants to the local bodies for their approval. 9. Approval and plants by the local bodies. 10. Preparation of preliminary structural size. 11. Preparation of service drawing.

12.
13. 14. 15. 16 17. 18.

Preparation of detail estimate for building and all service (civil, electrical and mechanicals). Preparation of NIT and call of pre-qualification application, wherever applicable. Preparation of structural drawing. Selection of contractors from the pre-qualification application wherever applicable. Call of tenders and pre-bid conference wherever applicable. Opening of tenders. Decision on tender and award of work.

Construction stage:
1. 2. 3. 4. 5. 6. Execution of work and contract management. Completion of work. Testing and commissioning. Completion certificate from local bodies including fire clearances. Handing over the client. Settlement of account.

6.

Detail about work according to Agreement No-16/EE/BCDII/2009No-16/EE/BCDII/2009-10.

: Construction of Office Building for Regional design and Technical Development Center.

a) Name of work

c) Name of Contractor

Shri S.R.Ravi No-18/5, 1st main, Vyalikaval Bangalore-03.

c) Estimated Amount : Rs- 4, 33, 50,880

d) Tendered Amount e) Percentage

: :

Rs-4, 95, 48,941 14.30% above

f ) EMD Amount g) SD Amount h) Performance Guarantee

: : :

Rs-8, 67,018 Rs-24, 77,447 Rs-24, 77,447 (Bank Guarantee, Central Bank) Vyalikaval, Bangalore-003

i) Time limit of work k) Date of work start as per agreement l) Date of work complete as per agreement m)Work Award Reference

: : :

14 months. 15-08-2009 14-10-2010 No-54(32) BCDII/2009/907

Date- 24-07-2009

7.
y y y y y y y y y y y y

Details about Layout Plan, According to Architectural Drawing.

Plot Area 3131 SQ.M Ground Floor Area -808 SQ.M First Floor Area- 772 SQ.M Second Floor Area- 792 SQ.M Third Floor Area- 772 SQ.M Fourth Floor Area- 772 SQ.M Fifth Floor Area- 772 SQ.M Sixth Floor Area- 306 SQ.M Total Built Up Area- 4994 SQ.M Floor Area Ratio: 1.6 Ground Coverage: 25.81 % Permissible height of the Building: 36m

8.
a)

Details about Column & Raft Foundation.

Column: A column generally a compression member supporting beams

and slabs in a structural system and having an effective length exceeding three times the least lateral dimension. A column may be considered to be short when its effective length does not exceed 12 times the least lateral dimension. If the ratio of effective length to least lateral dimension exceeds 12, the column is considered as long as or slender for design purposes.

b)
I. II. III.

Types of column.
Column can be classified as. Column with Longitudinal and Lateral ties. Column with Longitudinal steel and spiral. Complete in which structural steel section are encased in concrete. These types of column are used for heavy load .

C)

Load on Column.
Column in a Building frame are subjected to the following loads.

I. II. III.

Live load on the floor supported by the column. Dead weight of floor and beam supported by the Column. Self weight of the Column.

d)

Foundation Layout:
Raft and Isolated combine footing is used. Example: Isolated F8 which dia is 500mm. Pedestal size along Px 800, Py 800 and Pz 400mm also included with Lx 3200 and Ly 3200 are footing size which depth are D= 600 and De= 250 and that Reinforcement parallel to Lx is 12#@125c/c and Ly is 12#@125c/c.

These Columns, Foundation & Slab should consist following main points.
These Columns, Foundation & Slab should consist following main points. 1) The mix for R.C.C Work shall be as follows. Column up to F4 level M 40 All other R.C.C work 2) 3) 4)
y y y y y

M 30

All Reinforcement shall be of grade 500D conforming to I.S 1786-2008. All reinforcement shall be free from looses scales, rust, coat of paint, oil or any other substances, The clear cover for main reinforcement as follows. Slab- 20mm Column- 48mm Floor beams- 33mm Foundation- 60mm Retaining wall- 40mm

5)

The Development length of Fe- 500D bars shall be follows. 46d- for M30 mix. 36d- for M40 mix. Where d is the diameter of bars.

6) 7) 8)

Over lapping of main column bar shall be staggered, not more than half of the column bars shall be lapped at a section. The water used for all R.C.C work shall conform to clauses 5.4 of I.S- 4562000 The allowable bearing pressure of soil/soft rock has been taken as 30t/sqmt @ 95.450 level as per the revised soil report submitted by executive engg. BCDII Bangalore.
Legend

a=20# @ 100c/c b=16# @ 100c/c 9) Water tank of 60,000 liters capacity has been consider on column F5, F6, G5, & G6.

9.

Details about Retaining wall.

The Retaining wall is used to retain earth fill or any other material so that ground surface at different elevation is maintained on either side of the Retaining wall.

Types of R.C.C Retaining wall.

a) b) The Cantilever Retaining wall. The Counter fort type Retaining wall.

Detail of retaining wall According to Drg-No: CE/SZIII/RDTDC/01/R4.

1) The mix for R.C.C work shall be as follows. Column up to f4 level-M40 Retaining wall bet.column-M30 All other R.C.C work-M30 2) All Reinforcement shall be grade fe-500D conforming to IS: 1786-2008.

3) 4)
y y y y y

All Reinforcement shall be free from loose, rust, coat of point oil or any other Substance. The clear cover for main reinforcement as follows. Slab- 20mm Column- 48mm Floor beams- 33mm Foundation- 60mm Retaining wall- 40mm Over lapping of main column bar shall be staggered, not more than half of the column bars shall be lapped at a section. The water used for all R.C.C works shall conform to clause 5.4 of I.S.4562000. The development length of fe-500D bars shall be as follows: 46d For M30 mix 36d For M40 mix

5) 6) 7)

8) 9)

Actual height of the wall shall be as per site formation level. The filling of earth on the other side of Retaining wall should be done only after filling and compacting the inner side up to the required level.

10.

Details about Staircases.

Stairs consist of steps arranged in a series for purpose of go to different floors of a building.

Types of staircases.
a) b) c) d) Dog-legged. Open-well. Isolated Cantilever type. Double Cantilever precast tread slab.

Load on Staircases.
The various types of loads to be resisted by the staircases are grouped under Dead load and Live Load.

Effective span of stair: flight is support at the end by landing beams the effective
span is the projected horizontal distance between the center lines of Beam.

Distribution of Loading.
The Distribution of Load on Stair and landing slab depend upon spanning of the Stair flight and the landing Slab. the type of

Detail about staircases of RDTDC Building According to DRG-No: CE/SZIII/2009/RDTDC-BLR-05. According to Drawing open well staircases is used. It is Located at the front side of the Building. The succeeding flights rise in opposite direction and also landing is provided between two flights. These stairs are supported at mid landing beam (MLB) and one side of the wall. It contain main reinforcement is 12#@100c/c and distribution reinforcement is 8#@100c/c.

Component part of staircases

y y y y y y

Tread= 300mm,Rise=150mm Waist slab= 220mm Length of tread= 1500mm Landing slab= 220mm. Size of (Plinth beam: 300X450,Floor Beam:300X600) The mix for R.C.C work shall be as follows. Column up to f4 level-M40. All Other R.C.C work-M30

+150 levels is the top of Ground level finished floor. (For Ground floor riser of stair is 151.72)

11.

I knew how to calculate Estimation of Quantity of steel in R.C.C element of the following items.
Simply Supported R.C.C Beam. R.C.C Lintel. Simply supported one way R.C.C slab. R.C.C square column with square footing.

a) b) c) d)

In the absence of detailed Design the percentage of steel is assumed as following.

y y y y

Lintels and Beams Column Foundation Roof slab

: 1%to2% : 1%to5% : 0.5%to0.8% : 0.7%to0.8%

Cover for R.C.C items:

y Top and bottom cover for slabs : (12-20)mm y Top and bottom cover for beams y Side and end cover

: (25-50)mm : (25-40)mm

Hook length:
The length of standard hook =9 x Diameter of steel bar.

Additional length required for Bent up Bars.

It is a difference of hypotenuse and base=d/sin -d/tan Where d is the vertical distance between the center of upper and lower arms of bent up bars. It is equal to total length of beam or slab minus of top and bottom cover minus Dia of bar and is the angle of bent up.

12.

I took measurements for paintings of Kendriya School under my J.E (Mrs. Mareena).I observed following main points. Mareena).I
Painting shall be taken in sq m (sq ft) stating the number of coats and measurements shall be taken flat. Different types of surface as steel, wood fiber board, concrete surface etc., shall be measured under separate item. Painting in large area as roof ceiling etc., shall be kept separate and painting of small areas as doors and windows, steel works. etc., shall each be taken under separate item

13. 13.

I took measurements of flooring (Vitrified tiles, Granite tiles and Cement Concrete Flooring) in RDTDC Building under my J E (Shri Sreekumaran K) I observed following main points. points.
Floor shall be taken in sq m (sq ft) .Different kind of Flooring as Brick flat, Brick-on-edge stone, marble, Cement Concrete, Vitrified and Granite etc., shall be taken under separate item.

14.

I took measurements of P.C.C in Basement of RDTDC Building under my J E (Shri Sreekumaran K) I observed following main points.
Concrete shall be taken in cu m (cu ft) and measurements of length, Breath and height or thickness shall be taken. No Deduction shall be made for opening up to 0.2 sq m. Formwork, centering and shuttering shall be taken under separate item in sq m (sq ft).Formwork shall be measured as the actual surface in Contact with the Concrete. For slabs vertical sides shall not be measured.

15.

Following types of work are going on in RDTDC Building.

y Plastering. y Flooring work in Basement. y Construction of wall up to basement level. y Plastering in staircases at first and second floor. y Fixing Vitrified tiles at first floor, Second Floor, Third Floor and Forth Floor. (Size of y y y y y y y

tiles-60x60). Construction of beam in basement level for electric wire purpose. Construction of wall in last floor. Construction of water tank. Construction of Drainage in Basement floor. Fixing Granite tiles at first floor, Second Floor, Third Floor and Forth Floor. Fixing windows sill of Granite in First Floor, Second Floor, Third Floor and Fourth Floor. Fixing Cast iron pipe and Galvanized pipes.