Typical Motor - Elevation and end view

1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7

GENERAL
APPLICATION NUMBER OF UNITS TYPE OF MOTOR SUPPLY SYSTEM FAULT LEVEL SUPPLY NEUTRAL TYPE OF EARTHING COMPLIANCE WITH TCE.M4203-02 IS REQUIRED IF YES CLAUSES OF TCE.M4-203-02 WHICH ARE NOT APPLICABLE : YES/NO MVA SQUIRREL CAGE/ WOUND ROTOR

Assignment:

List different applications of cage rotor and wound rotor in a thermal power plant.
What is the relevance of fault level on motor design and system grounding

2.0 2.1 2.2 2.3

RATING RATED OUTPUT : RATED VOLTAGE : NUMBER OF PHASES & FREQUENCY kW V

Discussion: Frame size, rotor class, speed of motor Study the various factors considered while arriving at the motor rating considering the brake kW calculation (fan / CW pump and Boiler feed water pump, Lift./ EOT crane). Assignment: Study the basis for arriving at standard rating of motors. What is the relevance of fault level on motor design and system grounding

Voltage supply condition

Supply Condition I II (a) Variation in supply voltage from rated voltage (b) Variation in supply frequency from rated frequency (c) Combined voltage and frequency variation +6% +10%

+3%

+5%

9%

10%

IEC-34-1

Assignment: Study the difference between the V/F curves of Motor and Generator

2.0 2.4

RATING SUPPLY CONDITION (REF. CL.NO.4.1 OF TCE.M4203-01) SYNCHRONOUS SPEED

I/II RPM

2.5

Discussion: Effect of voltage variation on Brake kW, Torque and speed Effect of harmonics

Assignment: Study the basis for arriving at standard rating of motors. What is the relevance of fault level on motor design and system grounding

3.0 3.1 3.2

DUTY
TYPE OF DUTY (CLAUSE 9.2 OF IS:325 OR EQUIVALENT) POWER REQUIRED BY LOAD kW

Assignment: Find out the duty type of a passenger lift motor and the duty type of the main lifting motor of a EOT crane

5.0

INSULATION CLASS OF INSULATION REF. AMBIENT TEMPERATURE TEMPERATURE RISE OF WINDING BY THERMOMETER METHOD BY WDG RESISTANCE METHOD deg.C deg.C deg.C

5.1 5.2 5.3 5.3.1 5.3.2

Insulation A Thermal class 105 Temp. rise (K) 60

E 120 75

B 130 80

F 155 100

H 180 125

C 200 135

6.0 6.1 6.2 6.3 7.0 7.1 7.2

INSTALLATION
LOCATION HAZARDOUS AREA DIVISION (IS:5572 OR EQUIVALENT) ATMOSPHERE ENCLOSURE TYPE OF COOLING (IS 6362) DESIGNATION FOR DEGREE OF PROTECTION (IS 4691) CHEMICAL/DUSTY/SALT LADEN Indoor/Outdoor

Assignment: Discussion: What is temperature class as applicable for flame proof / increased safety Flame proof/ Increased safety enclosures

Acousticthe flame proof enclosure design Explain enclosure

What is the difference betweenof direct solar radiation Hood for reducing the impact TEFC and TETV cooling What is the impact of degree of protection on motor rating and selection criterion

8.0 8.1 8.2

MAIN TERMINAL BOX

LOCATION AS SEEN FROM NONDRIVE END: RATINGS (a) SHORT TIME i. CURRENT : ii. DURATION : (b) DYNAMIC : kA(RMS) 0.25 SECS. kA(PEAK) RIGHT/LEFT

Assignment: What issues needs to be kept in mind when selecting/ sizing terminal box

What is the relevance of Short time rating on T. Box

8.3 8.3.1 8.3. 2

EXTERNAL CABLE DETAILS

TYPE SIZE & NO OF CORES

MISCELLANEOUS REQUIREMENTS
9.1 SHAFT ORIENTATION : HORIZONTAL/VERTICAL/ HOLLOW VERTICAL (IS:2253

9.2

MOUNTING SYMBOL OR EQUIVALENT)

9.5

ROTATION AS SEEN

CLOCKWISE/ANTI-CLOCKWISE FROM NDE

9.9

COLOUR SHADES OF PAINT

Discussion: What properties should the external paint of a motor have? Bright color or dull color !

Assignment: What is emmisivity factor and what is its relevance?

Explain the painting process of power coating

What paints are preferred for motor application in saline atmosphere?.

9.11

WHETHER VIBRATION PADS REQUIRED TEMPERATURE DETECTORS/ INDICATORS EMBEDDED TEMPERATURE DETECTORS FOR WINDING REQUIRED EMBEDDED TEMPERATURE DETECTORS FOR BEARINGS REQUIRED BEARING THERMOMETERS FOR DRIVING END & NON DRIVING ENDS REQUIRED

YES/NO

9.12 9.12.1

YES/NO

9.12.2

YES/NO

9.12.3

YES/NO

9.13

SPACE HEATERS FOR MOTORS REQUIRED

YES/NO

Codes and Standards

THREE PHASE INDUCTION MOTORS IS-325 BS-4999 IEC-34

Earth conductor sizes Assignment: Can 3.5 / 4 core cable be used for three phase motor earthing?. Advantages Disadvantages Restriction on voltage level

Salient Design Issues:

Insulated bearings: For large motors in order to avoid damage to the NDE bearing (?) the NDE bearing is mounted on an insulating sleeve. The insulating sleeve will ensure that eddy currents in the shaft do not lead to arcing at the bearing surface while completing the circuit through ground

Salient Design Issues:

Energy efficient motors: Can the no load loss of a motor be reduced, if so how?

Amphorous magnetic material