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FANUC INDIA FA & ROBOT

Initialization Flow
Variable lead forcutting
thread FS-18i / 21i
1. Reset + Delete during power on
2. Set System software option parameters 9920 to 9976
as per your data sheet.
3. Special parameters
• 1010,1020, 1023,3100,3111#0,3111#1,3004#5
4. CNC side servo parameters setting 1800 series.
5. Servo setting screen menu setting.
6. Initialize FANUC Spindle motor
• 4009#7=1
• 4133= spindle motor code
7. Ladder transfer
8. Further ladder and parameter modification
FANUC INDIA FA & ROBOT

Initialization Flow for FS-18i / 21i


(contd.)
1. 1010 = Number of CNC controlled axis
2. 1020 = Program axis name for each axis
3. 1022 = Setting axis for basic coordinate
system
4. 1023 = Number of servo axis for each axis
5. 3100#7 = For 8.4” LCD set to 1
6. 3111#0 = Servo tuning screen display set 1
7. 3111#1 = Spindle tuning screen display set 1
8. 3004#5 = Hardware over travel limit if unused
set 1
FANUC INDIA FA & ROBOT

CNC side servo parameters 1800

• P1826 In position width


Unit : Detection unit
Range : 0 to 32767
• P1825 Servo Loop gain
Unit 0.01 /sec
Range 1 to 9999
• P1828 Position deviation limit during movement
unit : Detection unit
Range : 0 to 99999999
• P1829 Position deviation limit during stop
Unit : Detection unit
Range : 0 to 32767
• P1850 Grid shift for each axis
FANUC INDIA FA & ROBOT

Servo Setting Screen


X axis :- Alpha C6 with 10 mm pitch ball screw and 1:1 ratio
Z axis:- Alpha C6 with 10 mm pitch bal screw and 1:2 ratio
X Z
Initialization Bit 00000001 00000001
Motor ID No. 8 8
CMR 102 2
Flexible feed gear ratio N 1 1
M 100 200

Direction set -111 111


Velocity pulses 8192 8192
Position pulses 12500 12500
Reference counter 10000 5000
FANUC INDIA FA & ROBOT

Parameters related to feedrate


•P1410 Dry run rate

•P1420 Rapid traverse rate

•P1421 F0 rate of rapid traverse override

•P1422 /1430 Maximum cutting feedrate all/each

•P1424 Manual rapid traverse rate

•P1425 FL rate of refrence position return

•P1428 Reference position return feedrate


FANUC INDIA FA & ROBOT

Parameters related to Acc/Dec


•P1610 bit #0, #4 , for selection of acc/dec. type for jog and
cutting feed

•P1620 Time const. T1 for linear or bell shaped acc.


/Dec for Rapid

•P1621 Time const T2 for bell shaped acc/dec for Rapid

•P1622 Time constant for exp. acc /dec for cutting feed

•P1623 FL rate of exp. acc /dec for cutting feed

•P1624 Time constant for exp. acc /dec for Jog feed

•P1625 FL rate of exp. acc /dec for Jog feed


FANUC INDIA FA & ROBOT

Manual Handle feed


• 2 Mpg with 0i-T, 3 Mpg with 0i-M

•P 8131 #0 Mpg enabling


•P7110 No. of Mpg used
•P 7100 # 0 Mpg in Jog mode and step mode enabled
•P7117 Allowable no. of pulses accumulated
•P7102 # 0 Direction change of MPG rotation
•P7113 Magnification m 1 to 127
•P7114 Magnification n 1 to 1000

•Signals G18 HS HS HS HS HS HS HS HS
2D 2C 2B 2A 1D 1C 1B 1A
G19
MP2 MP1 HS HS HS HS
3D 3C 3B 3A
FANUC INDIA FA & ROBOT

Automatic mode signals


FS-0i FS-0D/C
•Cycle start G7.2 G120.2
•Feed Hold G8.5 G121.5
•Auto op signal (OP) F0.7 F148.7
•Cycle lamp signal(STL) F0.5 F148.5
•Feed Hold Signal(SPL) F0.4 F148.4

OP STL SPL

Cy Start 1 0 1
Feed Hold 0 1 1
State
Auto op 0 0 1
stop state
Reset state 0 0 0
FANUC INDIA FA & ROBOT

Reset

Various methods by which reset condition is achieved:

FS-0i FS-0D/C
•Emergency stop G8.4 G121.4
•Reset key on MDI panel
•External reset signal G8.7 G121.7
•Reset and rewind G8.6 G104.6

Check signals
•Reset (RST) F1.1 F149.1
FANUC INDIA FA & ROBOT

Testing a part program


FS-0i FS-0D/C
•Machine lock all axis G44.1 G117.1
•Each axis machine lock G108.0 to 3 NA
•Dry Run G46.7 G118.7
•Single Block G46.1 G116.1
•Block Skip G44.0 G116.0
•Optional Block Skip G45.0 to 7 G141.0 to 7
•Program Restart G6.0 G103.0

Check signals
•Machine lock all axis F4.1 NA
•Dry Run F2.7 NA
•Single Block F4.3 NA
•Block Skip F4.0 NA
•Optional Block skip F5.0 to 7 NA
•Program Restart F2.4 F188.4
FANUC INDIA FA & ROBOT

Auxiliary functions – FS-0D/C


FUNCTIONS PROGR CODE SIGNAL STROBE DIST. COMPLETION
ADDR SIGNAL END SIGNAL
SIGNA
L
MISCELLANEOUS M M11 TO M38 MF DEN FIN
FUNCTION F151 , F157#0 TO #3 F150.0 F149.3 G120.3

SPINDLE SPEED S S11 TO S28 SF DEN FIN


FUNCTION F152 F150.2 F149.3 G120.3

TOOL FUNCTION T T11- T28(T) F153 TF DEN FIN


T11-T48(M)F156, F153 F150.3 F149.3 G120.3

SECOND AUX. B B0 - B31(T)F276 TO BF DEN FIN


FUNCTION F279 F150.7 F149.3 G120.3
B11-B38(M) F155,
F154#0 TO #3
FANUC INDIA FA & ROBOT

Auxiliary functions – FS-0i

FUNCTIONS PROGR CODE SIGNAL STROBE DIST. COMPLETION


ADDR SIGNAL END SIGNAL
SIGNAL
MISCELLANEOUS M M00 to M31 MF DEN FIN
FUNCTION F10 to F13 F7.0 F1.3 G4.3

SPINDLE SPEED S S00 tO S31 SF DEN FIN


FUNCTION F22 to F25 F7.2 F1.3 G4.3

TOOL FUNCTION T T00 to T31 TF DEN FIN


F26 to F29 F7.3 F1.3 G4.3

SECOND AUX. B B00 to B31 BF DEN FIN


FUNCTION F30 to F33 F7.4(T) F1.3 G4.3
F7.7(M)
FANUC INDIA FA & ROBOT

M code sequence

N1 N2

M Command

MF

PMC Action

FIN
DEN

TMF TFIN
FANUC INDIA FA & ROBOT

M code –FS0i features

• Max 8 digits with a M code


• P3030 Max digits with M code P3404
• With M02 and M30, after execution return RST signal.
Then program returns to top and enters reset state
.If FIN returned then program starts executing again
.
• M series decimal point and negative value enabled
P3450#0
• T series decimal point and negative value always
enabled
FANUC INDIA FA & ROBOT

M code – contd
FS-0i FS-0D/C
•Time lag in MF,TF,SF,BF P3010 P9.4 to 7
•Acceptable width of M,S,T and B function FIN
P3011 P9.0 to 3
•M code preventing buffering P3411 to P3420 P111 to112
•Auxiliary function lock (Except M02.M30,M98,M99)
G5.6 G103.7
•2nd M fn code F14 and F15 F193.0 to F194.3
•MF2 F8.4 F157.4
•3nd M fn code F16 and F17 F194.4 to F195.7
•MF3 F8.5 F157.5
•3 M codes possible in a block P3404.7 P65.7
•Decoded M signals available F9.4-M00, F9.5-M01, F154.7,F154.6
For 0M only F9.6-M02, F9.7-M30 F154.5,F154.4
FANUC INDIA FA & ROBOT

Spindle Function

FS-0i FS-0D/C
•Serial Spindle 2 1
•Analog spindle 1 1
•Both analog and serial NA Possible
•Command cable Electrical Opt to elect
•Spindle Override 0 to 254% 0 to 120%
FANUC INDIA FA & ROBOT

Analog and Serial Spindle

Analog Serial
•Spindle motor Any make FANUC make
•Spindle Amplifier Any drive FANUC make
•Spindle speed command +/- 10V Digital data
•Position Coder of1024ppr To CNC To
Drive
•Parameters NA
6000/4000
•Control signals G/F X/Y
•Cs contour NA Possible
•Multispindle NA
Possible
•Syncr Spindle NA Possible
•Feed Rev/Thread/CSS Possible Possible
•Actual spindle speed Possible Possible
•Spindle Positioning Possible
Possible
FANUC INDIA FA & ROBOT

Spindle Initialization

FS-0i FS-0D/C
2.Spindle option SET SET
3.Initial set bits P4019#7 P6519#7
4.Motor Model P4133 P6533
5.Switch off and switch on system and amplifier

Other Initial parameters


•Spindle command 3706#6, #7 13#6, #7
•Min clamp speed(0M) 3735 543
•Max clamp speed(0M) 3736 542
•Spindle motor max speed 4020 6520
•Spindle max speed GEAR3741 540(T) 539(M)
to 541 541
3744 542 555
543
FANUC INDIA FA & ROBOT

Basic Spindle signals

FS-0i FS-0D/C
Machine ready MRDYA G70.7 G229.7
Emergency ESPA G71.1 G230.1
Spindle stop*SSTP G29.6 G120.6
Spl CW SRVA G70.4 G229.4
Spl CCW SFRA G70.5 G229.5
Spindle override G30 G103.3 to 5(M)
(0 to 254%) (50 to 120 %)
G103.2 to 5(T)
(50 to 200%)
S12 bit Code F36#0 to 3 F172 to F173#3

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