A PRESENTATION ON PRATICAL TRAINING TAKEN AT ANDRITZ HYDRO LTD.

FARIDABAD

COMPANY PROFILE
Global Activities
The ANDRITZ GROUP is a global market leader for customized plant, systems and services for hydropower, the pulp and paper, steel and other specialized industries (solid/liquid separation, feed and bio-fuel).

The Group is headquartered in Graz, Austria and has a staff of approx. 16,100 employees worldwide. It develops and makes its high-tech systems at production, service and sales sites all around the world. Five business areas The Group focuses on five business areas:
HYDRO PULP & PAPER METALS ENVIRONMENT & PROCESS FEED & BIOFUEL

MARKET POLICY

STRENGTHENING OF THE MARKET POSITION

GROWTH THROUGH ORGANIC EXPANSION AND ACQUISITIONS

ORGANISATION STRUCTURE

VISITED DEPARTMENTS

Machine shop
Light m/c shop CNC lathe m/c Shaper m/c Heavy m/c shop CNC Vertical lathe m/c NC lathe m/c NC Horizontal boring m/c CNC Horizontal boring m/c Radial drill m/c

Fabrication shop
TIG (Tungsten Inert Gas) MIG (Metal Inert Gas) SAW (Submerged Arc Welding) Computerized Numerically

Controlled Gas Cutting Machine

Plasma arc machining

Oxy-fuel arc machining

 Grinding section Types of grinder

Pneumatic air grinder
Sendor Swing Grinder

 Tools used
Grinding Wheel Stone Wheel

Flat wheel or Amri Wheel

Mounting Wheel or

Mounted Tip Amri Disc Swing Grinder wheel

SHOP & COATING Tungsten PLANT carbide coating

HVOF coating. Only used in BHEL,HAL and

ANDRITZ. Coating up to 300-500 microns. Cost up to 15 lakh per guide vane.

AUTOMATION

Automation and control (using SCADA ) Excitation. Power plant management Monitoring and diagnosis Protection Synchronisation Turbine governors

TYPES OF HYDRO SCHEMES

1. 2. Run off the river Storage reservoirs

COMPONENTS OF HYDRO POWER PLANT

1. Intake Dam 2. Gate

3. Trash Rack
4. Emptying Gate 5. Trash or Ice Removal Arrangement

6. Intake Cone
7. Penstock (or conduit system) 8. Penstock Expansion Joint 9. Penstock Butterfly Valve 10. Main Inlet Valve 11. Turbine

11. Generator
12. Pressure Relief Valve (optional) 13. Governor 14. Oil Pumping Unit 15. Surge Shaft

TYPES OF TURBINES
1. 2. Reaction Turbines Impulse Turbines

Reaction Turbines

i)
ii)

Kaplan & Propeller Turbines Axial Horizontal - Vertical

Francis Turbines Radial Axial Horizontal Vertical

Impulse Turbines Pelton wheels - Vertical - Horizontal

DRAFT TUBE

FRANCIS TURBINE

LAYOUT OF KAPLAN TURNINE

PELTON TURBINE

DIFFERENT TYPE OF TURBINES

Pelton Francis Kaplan Propeller S-Type Horizontal Bulb Type

MAJOR ASSEMBLIES OF HYDRO TURBINES

1. Draft tube 2. D.T. Cone

3. Lower Cover (pivot ring) / Discharge Ring

4. Stay Ring 5. Spiral Case / Distributor 6. Guide Apparatus 7. Runner

8. Shaft
9. Guide Bearing 10. Shaft Seal

11. 12. 13. 14. 15. 16.

Servomotor Oil Header (Kaplan) Distributor (Pelton) Bottom Housing (Pelton) Nozzles (Pelton) Deflectors (Pelton)

QUALITY CONTROL & STANDARDS

AD 2000-Merkblatt HP 0 and EN ISO 3834-2

ISO 9001-2000
5S and kaizen Lean manufacturing

ANY QUERIES ???

THANK YOU