Project Management.

Final Assignment

Win Way

TM

Win Way

TM

Topic: Shoe Factory

Introduction:
We are the manufactures of Footwears, including, Formal shoes, Trendy shoes, Casual shoes, Runners shoes. It is having 4 Dept. using the latest Machinery in the production process of making Shoes. These Machineries are imported from China Costing Heavy Prices.

WinWay aims at a dramatic renovation of the concept of

shoes as products and of their production, based on a transformation from mass-produced to mass-customised goods. This product evolution goes in parallel with a transformation of footwear companies into distributed and flexible enterprises capable of handling the complexity that such a radical change in the nature of the product implies and of mastering the associated new technological challenges. This implies a complete revision not only of the entire manufacturing process but also of the tools used to analyse and optimize the resulting innovative industrial system.

Mission statement
To keep abreast with modern technology and designs to optimize production and enhance brand image to attain international recognition for the Companys products

Departments working in WinWay

Dept 1: Administration Dept Dept 2: Designing of the shoe Dept 3: MANUFACTURING Unit 1 Unit 2 Unit 3 Unit 4

Dept 4: Marketing & Distribution Channel

1st Dept:Administration Dept

HRM Unit

Motivation Teamwork Quality concept

Welfare

HRM UNIT
Personnel & human resources department is responsible for manpower planning and generating new talent through recruitment of suitably qualified professionals. Inductees are groomed through related intensive training programs as per career planning in order to assure positions of progressively higher responsibilities. In-company, in-country and overseas training facilities are used for the development of our team.

Motivation
An important part of the retention of staff, reducing staff turnover and minimizing absenteeism at work is ensuring that staff are properly motivated. This is not as easy as it sounds. At first glance, we might be tempted to think that merely increasing wages is the way to motivate! Not so. Most thinkers on the subject would argue that motivation is a far more complex issue than merely 'money.

Team-work
We believe in team work and the participation of each person working for WinWay. For this purpose, our interflow management meeting system has been Developed. During the meetings the interflow teams monitor performance, suggest improvements, identify problems and suggest solutions and preventive measures. This system developed by WinWay. ensures participation of each individual in the process of continuous improvement and development of operations.

Quality-concept
believes in satisfying its customer. Quality is ensured at every stage of the manufacturing process due to our in-process quality management system. WinWay not only ensures that quality is maintained in production system, it rather manages quality at every forum and every job. For this purpose the whole of the company collectively and individually has been knit in a customer- supplier relationship which means satisfying the next individual in the line of operation in respect of quality on the job. This creates a continuous check and rectification system.

WinWay

Welfare
Employees will be provided welfare services in future offering a More hygienic and More clean environment in which to work and for developing a sense of belonging and high morale.

2nd Dept Designing of the shoe

WinWay
Hires the Best Designers Available in the Country.
Consultancy with NCA and MCA.

Catalog Searching of latest Designs from Internet

Consultancy with NCA and MCA.

We get information about the new design of the shoe by consulting the National College of Arts and Multan College of Arts. By getting information from them we get the latest design of the shoe.

Catalog
International designing catalogs, bought from Dubai, America, Canada and other different countries for making the latest and unique designs.

Searching of latest Designs from Internet.

Our experts are exploring the best designs available on shoes sites.

3rd Dept
MANUFACTURING
Manufacturing Dept is having further 5 Units containing different Machineries and nature of Processes involved in the making of the Shoe, the Finished Finest Shoe. The Units as follows. UNIT 1. UNIT 2. UNIT 3. UNIT 4. UNIT 5. Toe Cap Upper Heel Counter Foxing Quarter Lining

They Main Machinery Used in our Factory are Listed below

Footwear Machinery Back Counter Molding Machine. Toe Lasting Side & Heel lasting Forming Last puller Hydraulic walled sole attaching machine (side cylinders type) Sole attaching Finishing grinder with dust collector Mixing roller shop Sponge press shop Cutting & buffing shop Pressing & trimming shop Stock fitting shop Laminating shop Cutting shop Stitching preparation shop Bias taping shop

A Research Study
Studies show over 90% of people have different sized feet. Despite feet being the same length other dimensions vary with the individual foot. Activity of the foot will also change the shape of identical feet in accordance with the structure and function of the appendage. The idea of a perfect fit is not a reality. Because distribution or proportions of foot mass differ with individuals, which mean linear measurement such as length and breadth of the foot alone, are inadequate. It is important shoemakers consider mass and volume of feet if an exact fit is to be afforded. To ensure a best fit, measurements are taken at strategic locations and the shoemaker uses both linear as well volume measurement to construct a shoe. The modern last is made in three dimensions although it is not a direct replica of the foot. Instead it is made with production requirements, in mind. The last maker may take up to 35 measurements before the model last can be made. A shoe fitter may concentrate on length, ball width, heel, top line, arch and instep. The shoe is expected to wear well, feel well, keep its shape with wear, retain its style character, tread properly, allow for reasonable foot freedom, maintain both foot and shoe balance, remain structurally intact. These features are not always dependent on the quality of materials or components, or the manufacturing process.

Upper of the Shoe

Unit 1

All parts or sections of the shoe above the sole that are stitched or otherwise joined together to become a unit then attached to the insole and outsole. The upper of the shoe consists of the vamp or front of the shoe, Uppers are made in a variety of different materials, both natural and synthetic. Leather became the obvious cover of choice because it allowed air to pass through to and from the skin pores thereby providing an opportunity to keep the feet, cool.

Process Of Stitching the Upper of Shoe

Machines required in making the Upper of the Shoe.

In this unit the upper of the shoe is made. First of all big leather sheets are cut into small pieces according to the designs given by the designers. The Leather sheets are cut with the help of the machinery. The pictures and working of the machinery are given below. Every step is being checked, inspected over the period of time, particular employees are hired in order to check processes that are the shoes to the standard.

Bundle Cutting Machine

Suitable for cutting shoe-making materials, leather into different widths

Hydraulic Swing Arm Cutting Machine

Used to cut up plastic soles, leather, fiber, cotton fiber

Four-Station Lasting Cutting Machine

1) This machine can make rough cutting of 2 pairs of lasts 2) The machine, with features of high rigidity, strong abrasion resistance and stability and high yield, is an indispensable model for mass production

Sewing Machines
A quality sewing machines.

Unit 2 Insole Stitching

(inner sole)
A layer of material shaped to the bottom of the last and sandwiched between the outsole (or mid sole) and the sole of the foot inside the shoe. The insole covers the join between the upper and the sole in most methods of construction and provides attachment for the upper, toe box linings and welting. This provides a platform upon which the foot can operate and separates the upper from the lower. The insole board is necessary in shoes that are constructed using cemented or Goodyear welt techniques because it is the attachment for upper and lower components. The majority of insole boards are made of cellulose and are treated with additives to inhibit bacterial growth. Athletic shoe wear will often have a sock liner, a piece of material placed over the top of the insole board (glued in position or removable. Machines of Unit 1 are used in this Process.

UNIT 3 Sole Attachment

In this Unit the sole of the shoe is attached with the upper of the shoe. In order to make a complete fine shoe. Every step is being checked, inspected over the period of time, particular employees are hired in order to check processes that, are the shoes to the standard
Plastic Sole Injection Molding Machine
One color and two-color plastic sole (with uppers) injection molding machines

Shoes Heelpiece Making Machine With all computer control system, the machine screen displays with LCD and the attaches the Heel with the Sole.

Polishing Packaging & Labeling.

UNIT 4

Polish and Finishing Machine

Label Cutting Machine

Laser cutting machine is used in label cutting industry. And stitching the labels on the shoe.

Brand New Designs Under the Label of WIN WAY

4th Dept
Marketing & Distribution Channel
FIRST Win

Way THEN SCHOOL

Marketing our shoes will include, Product function, design, comfort, and quality, continued technological improvements, brand awareness, timeliness of product delivery, and product pricing are all-important elements of competition in the markets for the Company's footwear. The Company believes that, based on these factors, it maintains a strong competitive position in its outdoor footwear and occupational footwear market niches.

Mediums of Advertisement:

Electronic Media. Print Media.

Distribution In:
1. 2. 3. 4. 5. 6. 7. 8. 9. Multan. Islamabad. Rawal-Pindi Lahore. Faislabad. Karachi Peshawar Sahiwal Murree

Export Quality Shoe. 1. 2. 3. 4. Dubai Canada London Germany 5. America 6. Australia 7. Other Countries.

Distribution channel
Whole sellers. Salesmen. Retailers.

uniqueness

Quality Design Durability (Long Lasting).

Incentives to the Whole seller.

Win Way will facilitate the whole seller that achieving the Maximum Target sale the company have arranged surprises of it. And similarly on special events like EID discount would be given to the retailer and the end user as well. The company will.

Benefits
Company Will Pay The Following Benefits For New Retailers

Commission 16%
Front Board

Iron Racks
Trying Stools

Bonus On Achievements