Professional Documents
Culture Documents
Seiton
Seiso
Seiketsu
Shitsuke
Quality Improvements
AN
P
JA
U.S.A
INDIA
√ - Item Required
X – Item Not Required
?– Undecided
Move to Red Tag Holding Area
Seiri = Sorting What is unnecessary
4. Contingency Parts
Critically decide the quantity of contingency
parts to be retained and criteria for such parts
Organization
Contd..
Seiri = Sorting Identifying unnecessary
Reason: ________________________________________
GIC
_______________________________________________
_______________________________________________
2. Operational Analysis
Preparing the sequence of operations for system
eg. How to perform Seiri (sorting)
3. Check List
A check sheet is used to decide what sort of main system
and sub system are necessary.
1 - S CHECKLIST - SHOPFLOOR
PLANT: DATE:
AREA: PERSON RESPONSIBLE:
No. PARAMETERS EXCE. GOOD AVG. BAD POOR
POINTS 5 4 3 2 1
4 D Principle
DO
DELEGATE
DELAY
DUMP
SEITION = Systematic Arrangement
contd..
Seiton = Systematic Arrangement
USE :
1 ) Signboards
2) Color codes
3) Outline markings
4) Labels
Seiton = Systematic Arrangement
Functional
Storage
Seiton = Systematic Arrangement
Functional Storage
Seiton = Systematic Arrangement
• Same category of
Category
material may be
stored in one location.
Eg. Fasteners, Seals ,
Operation resistors
• All items required for an
Wise operation may be stored in one
location.
Eg. Allen key, spanner etc hand
tools required for setting m
Functional Storage
Seiton = Systematic Arrangement
s & Lubricants
Reduce number of oils used (Standardize)
Color code for oil
Safety aspects - fire prevention, pollution, lea
spillage
trumentation & Measuring Devices
abel them, show direction of flow
SEISO = Cleaning
Meaning Cleaning trash, filth, dust and other foreign
matter. Cleaning as a form of Inspection
• Alert us to an abnormality
• Help us recover quickly
• Promote adherence and prevention
• Enable successful self management
Seiketsu = Standardization
⇒ Color coding
⇒ Use of Labels
⇒ Danger alerts
⇒ Indication where things should be put
⇒ Directional arrows/ marks
⇒ Transparent covers
⇒ Performance indicators
Seiketsu = Standardization
Labels
⇒ Precision management labels
⇒ Inspection labels
⇒ Temperature labels
⇒ Responsibility photos
Seiketsu = Standardization