Mid Term Presentation on To Perform Study of Kirloskar Oil Engine Plant, Kolhapur and to suggest the Conservation Opportunities

Presented by: Kaushik Paul M-Tech, Energy Management SEES,DAVV

Prelude Business areas of ECPL Transition from auditing energy to delivering energy savings General details of the client Scope of Work. Data given by the client Historical monitoring by the client Data analyzed

ABOUT ENERGETIC

Energetic Consulting Pvt. Ltd (formerly Concept Consultants) is a consortium of technocrats repute in various fields lead by a common mission of providing knowledge-based services in the field of energy management. The company was established in 1995 as Concept Consultants and subsequently changed to Energetic Consulting Pvt. Ltd., to provide Energy Audit and management services. In the past sixteen years, the company has conducted technical studies in more than 200 industries in different sectors. The company has a well-defined methodology to deliver sustainable energy savings with minimum investment and operating risk. The service portfolio includes Energy Audit, Waste Heat Recovery, Water Audit, Cogeneration feasibility, and Air Conditioning design and extends up to the last in the link service, Project Management, to ensure that the projected savings are achieved. ECPL are one of the 89 Energy Service Companies (ESCOs) accredited by Bureau of Energy Efficiency (BEE), Ministry of Power, Govt. of India ECPL are at Grade 3 by CRISIL ratings

Business Areas of ECPL

Equipment Performance Testing Instrument Rental
Energy Audit Blue print Audit Walk-thru Audit Detailed Energy Audit Power Quality Audit Water Audit HVAC Audit Design Engineering ZLD Cogeneration

Sodium Sulphate mfg. plant design

Integration of chiller Solar AC Project Management Consultancy GRID Solar Solar AC

Lighting Audit
Process Audit

EnerSpices

Technical Audits

Implementation Assistance

Business Areas of ECPL

Equiansis:
This is a diagnostic study of individual equipment performance testing and instruments on rental for measurements.

Technical Audits:
Energy Audits. Power Quality Audit. Water Audit. HVAC Audit. Lighting Audit. Process Audit.

Implementation Assistance:
Design Engineering. Project Management Consultancy (PMC)

Transition from auditing energy to delivering energy savings

Name of the organization: Unit location Address:

Main Products:- Diesel Engines up to 28 HP Single, Double Cylinders. Installed capacity(units): 150000 Engines per annum. Last Year Turn Over: Rs.(200cr.) Contract Demand: 675 KVA code: HTP_I Transformers: Total numbers:01. Total capacitor: 11 no (575 KVAR) Last year electricity bill: Rs.5 Lakh Incoming Voltage: 11KV. Tariff Unit Rate: 3.75Rs/kWh Total nos. of MCC/PCC: 08/02

Following are the objectives under the scope of work of energy audit study.
To identify the energy wastages in various utility equipments and find out the ways to reduce the same.
Identify the ways to procure various energy resources at the lowest cost. Establish the benchmarks for specific energy consumption Identify the possibilities for reusing and recycling energy by cascading Manage energy use resources at the highest energy efficiency . Use of renewable energy resources . Minimize environmental effects by optimizing the energy usage.

A.
B. C. D. E. F. G. H. I. J.

Furnace Cooling towers and water pumps Compressed Air System Electrical Systems Electric Drives & motors HVAC & Refrigeration system DG Sets, Fans & blowers Lighting Others

Motors

Up to 5.5 kW
95

7.5 25 kW
14

30-100 kW

Above 100kW
0

HT(3.3kV) Motors
0

HT(6.6kV) Motors
0

Induction cage Slip ring

Invertors/V FD DC motors

Sr. Services provided in Addition to Energy Audit No . 1

Yes/No No. Of Day s Infrared Thermography of Electrical Panels, Transformers, etc. (up No to 250 0C) Infrared Thermography of Steam Traps, Furnaces, Dryers, other No process equips., etc. (>250 0C to 500 0C <) Ultrasonic Leak Detection Testing of Compressed air lines, Steam No Traps, Vacuum, etc. Insulation Audit No

Vibration Measurement and Analysis.

No

6 7 8 9

Detailed Harmonic Analysis. Temperature & Humidity Data Logging. Online Earth Resistance Measurement (Up to 65mm strip) Boiler Efficiency Measurement and Monitoring

Yes No No No

Once

10
11 12

Belt Pulley Alignment Testing

Online Liquid Flow Measurement. Compressor pressure/Temperature data logging

Yes
No Yes

Operating Shifts:- One & half at present. Timings:- 8.00 am to 4.30 pm.

Harmonic analysis. Vibration analysis. Temperature & humidity data logging. Leak detection test. Boiler efficiency measurement and monitoring. Belt pulley alignment test. Compressor pressure & temperature check. Thermo graphic test of electrical panels (up to 250 deg. C)

Insulation audit. Furnace efficiency measurement and analysis. Air flow measurement and efficiency check analysis. Cooling tower efficiency measurement. Suitable replacement of electrical heaters/dryers.