COCHIN SHIPYARD LIMITED

Industrial Training Report

ROY THOMAS B.TECH (NA & OE) INDIAN MARITIME UNIVERSITY (IMU)

DEPARTMENTS
SHIP BUILDING (HULL SHOP) SHIP BUILDING (OUTFITTING) SHIP REPAIR SHIP DESIGN

SHIP BUILDING (HULL SHOP)

Steel treatment Cutting Machines Hydraulic press Plate and Structural Rolling Machines EOT Cranes Welding (CO2, TIG, manual arc welding)

SHIP BUILDING (HULL SHOP) contd

SUB-ASSEMBLY ASSEMBLY (Double bottom, deck, fore peak units, aft peak units, side shell, bulk heads , pillars, accommodation bulk heads etc.) GRAND ASSEMBLY (assembly of blocks, nearby dock) ERECTION (Double bottom port-starboard, transverse bulkhead, side shell, bilge plates, tween deck sides, tween deck centre, main deck sides, main deck centre, main deck hatch)

SHIP BUILDING (OUTFITTING)

UNIT OUTFITTING ON-BLOCK OUTFITTING ON-BOARD OUTFITTING MLF - Material List of Fittings (UNIT MLF, BLOCK MLF, ON-BOARD MLF) PALLETISATION (Process of grouping Outfitting materials required for a particular stage/zone outfitting as per the respective MLF)

SHIP REPAIR
Repair Dock (270m x 45 mx 12 m. The dock has high capacity discharge pumps to drain it in less than three hours.) Engine and Machine Shop Hauling Carriage for safe docking and un-docking of ships. High Pressure Water Jet for hull cleaning. Blasting and Painting. Facility for Tank Coating. Electric shop for overhauling of motors and testing. Electric power at 50 Hz & 60 Hz. Pipeline supply of compressed air, oxygen and acetylene.

SHIP DESIGN

DESIGN PROCESS
BASIC DESIGN (supplied by owner) -hull surface model -GA -midship section -build spec. -hydrostatics, capacity, manoeuvring FUNCTIONAL DESIGN (yards design dept.) hull, scantling, mooring, piping, machinery -propulsion, painting scheme, etc. DETAILED ENGINEERING (yards design dept.)

IHOP INTEGRATED HULL CONSTRUCTION, OUTFITTING AND PAINTING

Zone outfitting method: A shipbuilding system which organizes outfitting work by zone and stage into on-unit, on-block, and on-board work. IHOP construction is aimed at minimizing the work in dock so as to reduce the over all construction period. Efforts for IHOP construction should begin right from the start of Design work.

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